切削参数参考表 Recommended Milling Conditions CBN Super Spiral Ball End Mill CBN超精加工用螺旋球头铣刀 规格 Size R0.1 ～ R3 SSPB220 SSPB220 Realized glossy finished surface 实现具有光泽的精加工面 加工材料 Work Material 高硬度钢 Hardened Steels STAVAX・SKD61 （～52HRC） 高硬度钢 Hardened Steels SKD11・ELMAX （～62HRC） 高速钢 High Speed Steels SKH・HAP （～68HRC） (R)球头半径 Radius 颈长 Under Neck Length 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 0.1 0.3 0.005 0.005 600 40,000 0.005 0.005 450 40,000 0.003 0.003 300 40,000 0.6 0.005 0.005 500 40,000 0.005 0.005 350 40,000 0.003 0.003 250 40,000 0.15 0.3 0.005 0.005 800 40,000 0.005 0.005 600 40,000 0.003 0.003 450 40,000 0.5 0.005 0.005 750 40,000 0.005 0.005 550 40,000 0.003 0.003 400 40,000 0.75 0.005 0.005 700 40,000 0.005 0.005 500 40,000 0.003 0.003 400 40,000 0.2 0.5 0.005 0.01 1,200 40,000 0.005 0.01 900 40,000 0.005 0.005 600 40,000 0.75 0.005 0.01 1,100 40,000 0.005 0.01 850 40,000 0.005 0.005 550 40,000 1 0.005 0.01 1,000 40,000 0.005 0.01 800 40,000 0.005 0.005 500 40,000 1.2 0.005 0.01 1,000 40,000 0.005 0.01 800 40,000 0.005 0.005 500 40,000 0.25 1 0.01 0.01 1,200 40,000 0.01 0.01 1,000 40,000 0.005 0.005 700 40,000 0.3 1.2 0.01 0.02 1,800 40,000 0.01 0.02 1,500 40,000 0.005 0.01 1,000 40,000 1.5 0.01 0.02 1,500 40,000 0.01 0.02 1,200 40,000 0.005 0.01 800 40,000 0.4 1.6 0.01 0.02 1,800 40,000 0.01 0.02 1,500 40,000 0.005 0.01 1,000 40,000 2 0.01 0.02 1,500 40,000 0.01 0.02 1,200 40,000 0.005 0.01 800 40,000 0.5 2 0.02 0.04 2,500 40,000 0.02 0.03 1,800 40,000 0.01 0.02 1,200 40,000 2.5 0.02 0.04 2,000 40,000 0.02 0.03 1,500 40,000 0.01 0.02 1,000 40,000 0.6 2.4 0.02 0.04 2,500 40,000 0.02 0.03 2,000 40,000 0.01 0.02 1,500 40,000 3 0.02 0.04 2,500 40,000 0.02 0.03 2,000 40,000 0.01 0.02 1,500 40,000 0.75 3 0.03 0.05 3,000 40,000 0.03 0.05 3,000 40,000 0.02 0.03 2,000 30,000 3.8 0.03 0.05 3,000 40,000 0.03 0.05 3,000 40,000 0.02 0.03 2,000 30,000 1 4 0.05 0.1 3,000 30,000 0.03 0.05 3,000 30,000 0.03 0.03 2,000 25,000 5 0.05 0.1 3,000 30,000 0.03 0.05 3,000 30,000 0.03 0.03 2,000 25,000 1.5 6 0.08 0.15 2,300 20,000 0.05 0.075 2,100 20,000 0.04 0.06 1,300 15,000 9 0.06 0.12 2,200 20,000 0.04 0.06 2,000 20,000 0.04 0.05 1,200 15,000 2 8 0.1 0.18 2,300 17,000 0.06 0.09 2,100 15,000 0.05 0.07 1,300 12,000 12 0.08 0.15 2,000 17,000 0.05 0.08 1,700 15,000 0.04 0.06 1,200 12,000 2.5 10 0.11 0.21 2,200 13,000 0.08 0.12 1,800 12,000 0.07 0.1 1,300 11,000 15 0.1 0.18 1,900 13,000 0.06 0.1 1,500 12,000 0.06 0.08 1,100 11,000 3 12 0.13 0.24 2,000 10,000 0.09 0.15 1,600 10,000 0.08 0.12 1,200 10,000 18 0.11 0.21 1,700 10,000 0.08 0.12 1,400 10,000 0.07 0.1 1,000 10,000 备 注 Notes ※1 切深量为中精加工、精加工时的最大值。请根据机床刚性和要求精度进行调整。 ※2 预加工（中精加工）时请注意精加工余量相对于加工面需保持均匀。 ※3 R角等负载大的加工部位，请注意参数设定和刀路轨迹等。 ※4 需要高品质的加工面时，加工时请将切深量调整为70%，进给速度调整为约70%。 ※5 建议使用油雾冷却方式。 ※6 因加工机床的原因要调整主轴转速时，必须按照相同的比率调整进给速度。 ※ 1 Max. Depth of Cut for semi-finishing and finishing. Adjust milling conditions depending on the rigidity of the machine and desired accuracy. ※2 Obtain uniform stock amount on the cutting surface in the pre-stage cutting (semi-finishing). ※3 Required careful set up of milling conditions, tool path and etc. at cutting parts, such as corners where will become overloaded. ※4 Adjust both Depth of Cut and feed rate at 70% of the recommended milling conditions for high quality milling surface. ※5 Oil mist coolant is recommended. ※6 Adjust feed rate at same rate as spindle speed if necessary to adjust spindle speed from recommended milling conditions. 产品代码 Code No. (R)球头半径 Radius (ℓ1)颈长 Under Neck Length (ℓ)刃长 Length of Cut (D)外径 Dia. (d2)颈径 Neck Dia. (γ)颈角 Neck Taper Angle (d)柄径 Shank Dia. (L)全长 Overall Length 定价(日元) Retail Price 01-00505-00101 R0.1 0.3 0.15 0.2 0.19 15° 4 50 30,500 01-00505-00100 0.6 0.15 0.2 0.19 15° 4 50 31,500 01-00505-00150 R0.15 0.3 0.23 0.3 0.28 15° 4 50 30,000 01-00505-00151 0.5 0.23 0.3 0.28 15° 4 50 30,500 01-00505-00152 0.75 0.23 0.3 0.28 15° 4 50 31,000 ★ 01-00505-00201 R0.2 0.5 0.3 0.4 0.37 15° 4 50 27,100 ★ 01-00505-00202 0.75 0.3 0.4 0.37 15° 4 50 27,600 ★ 01-00505-00203 1 0.3 0.4 0.37 15° 4 50 28,100 ★ 01-00505-00200 1.2 0.3 0.4 0.37 15° 4 50 28,600 ★ 01-00505-00251 R0.25 1 0.38 0.5 0.46 15° 4 50 28,100 ★ 01-00505-00301 R0.3 1.2 0.5 0.6 0.56 15° 4 50 25,900 ★ 01-00505-00300 1.5 0.5 0.6 0.56 15° 4 50 26,400 ★ 01-00505-00401 R0.4 1.6 0.6 0.8 0.76 15° 4 50 25,900 ★ 01-00505-00400 2 0.6 0.8 0.76 15° 4 50 26,400 ★ 01-00505-00501 R0.5 2 0.7 1 0.95 15° 4 50 25,900 ★ 01-00505-00500 2.5 0.7 1 0.95 15° 4 50 26,400 ★ 01-00505-00601 R0.6 2.4 0.8 1.2 1.15 15° 4 50 27,000 ★ 01-00505-00600 3 0.8 1.2 1.15 15° 4 50 27,500 ★ 01-00505-00751 R0.75 3 1 1.5 1.45 15° 4 52 27,000 ★ 01-00505-00750 3.8 1 1.5 1.45 15° 4 52 27,500 ★ 01-00505-01000 R1 4 1.2 2 1.94 15° 4 52 27,500 ★ 01-00505-01001 5 1.2 2 1.94 15° 4 52 27,500 ★ 01-00505-01506 R1.5 6 1.8 3 2.85 12° 6 50 29,000 ★ 01-00505-01509 9 1.8 3 2.85 12° 6 70 30,000 ★ 01-00505-02008 R2 8 2.4 4 3.8 12° 6 50 35,000 ★ 01-00505-02012 12 2.4 4 3.8 12° 6 70 36,000 ★ 01-00505-02510 R2.5 10 3 5 4.8 12° 6 60 41,000 ★ 01-00505-02515 15 3 5 4.8 12° 6 80 42,000 ★ 01-00505-03012 R3 12 3.6 6 5.8 − 6 60 48,000 ★ 01-00505-03018 18 3.6 6 5.8 − 6 80 49,000 ★返修对应（柄长须在15mm以上。详情请咨询本公司。） 单位 [规格：mm／价格：日元] Unit [Size : mm / Retail Price : JPY] 请指定SSPB220 球头半径(R)×颈长（ℓ1）。 ※(γ)为参考值。 When you order, indicate SSPB220 (R)×(ℓ1). ※(γ) is reference value. M-007 加工案例 Machining case 订购方法 How to Order 使用注意事项 Advice on Cutting Environment 加工环境 Advice on Finishing Allowance (stock amount) 刀具偏摆量越小越好。 掌握机床主轴的伸缩量以及机床的水平状态， 需要时采取恰当的措施。 Miiniimiize the deflectiion of cuttiing edge.. To understand the nature of the expansion of the main spindle and machine posture transformation, and take measures against them. 精加工量（余量） 使用小径CBN铣刀时，精加工量（余量）均匀性非常重要。 When using small CBN End Mill, uniform finishing allowance (stock amount) is important. 粗加工・中精加工使用刀具磨损过大时，中精加工和精加工的余量会 变大，从而影响刀具寿命和加工精度，所以预加工时留有均匀的加工 余量非常重要。 When tool is used on roughing and semi-finishing and it has a big abrasion, finishing allowance (stock amount) on semi-finishing and finishing is increasing and it aects tool life and cutting accurary. Therefore, it is important to get uniform stock amount in the pre-stage cutting. 工件顶面 最终精加工表面 中精加工表面 Top of work material Surface for finishing Surface for semi-finishing 注意R角部位！ No uniformity at corner area Points in Use ● 采用螺旋球头形状，提高了刀刃的锋利度。 ● 采用独特的刀刃形状，提高了耐崩刃性能。 ● 外周刃与加工面接触，切削阻力增加会发生振刀，影响刀具的使用寿命和加工面的品质。 通过采用增强型的倒锥形状，可以减轻该影响。 ● 规格标准扩大到R3，进一步扩展了加工范围。 ● Adopted spiral ball shape to improve sharpness of cutting edge. ● Adopted cutting edge shape to improve the chipping resistance of cutting edge. ● When peripheral cutting edge makes contact with cutting surface, vibration occurs by an increase in cutting resistance and it a ects tool life and cutting surface quality. The influence can be reduced by adoption of the strong back taper shape. ● Enlarged standard tool size up to R3 to extend application range. 刀刃形状 Cutting edge shape 共有30种规格 Total 30 sizes B-014 B-015 CBN 核心系列 CBN Core Line CBN 核心系列 CBN Core Line 无涂层 Non-Coating 长颈Long Neck Ball Ball 无涂层 Non-Coating 长颈Long Neck H 高硬度钢 Hardened Steel 〜70 HRC ◎ H 高硬度钢 Hardened Steel 〜70 HRC ◎ H 高硬度钢 Hardened Steel 〜65 HRC ◎ H 高硬度钢 Hardened Steel 〜65 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ 球 头 球头
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