切削参数参考表 Recommended Milling Conditions CBN Super Spiral Long Neck Ball End Mill CBN超精加工用长颈螺旋球头铣刀 规格 Size R0.1 ～ R1 SSPBL220 SSPBL220 使用注意事项 Advice on Cutting Environment 加工环境 Advice on Finishing Allowance (stock amount) 刀具偏摆量越小越好。 掌握机床主轴的伸缩量以及机床的水平状态， 需要时采取恰当的措施。 Miiniimiize the deflectiion of cuttiing edge.. To understand the nature of the expansion of the main spindle and machine posture transformation, and take measures against them. 精加工量（余量） 使用小径CBN铣刀时，精加工量（余量）均匀性非常重要。 When using small CBN End Mill, uniform finishing allowance (stock amount) is important. 粗加工・中精加工使用刀具磨损过大时，中精加工和精加工的余量会 变大，从而影响刀具寿命和加工精度，所以预加工时留有均匀的加工 余量非常重要。 When tool is used on roughing and semi-finishing and it has a big abrasion, finishing allowance (stock amount) on semi-finishing and finishing is increasing and it aects tool life and cutting accurary. Therefore, it is important to get uniform stock amount in the pre-stage cutting. 工件顶面 最终精加工表面 中精加工表面 Top of work material Surface for finishing Surface for semi-finishing 注意R角部位！ No uniformity at corner area Points in Use Realized glossy finished surface by maximum L/D=10 L/D最大10倍，可实现具有光泽的精加工面 加工材料 Work Material 高硬度钢 Hardened Steels STAVAX・SKD61 （～52HRC） 高硬度钢 Hardened Steels SKD11・ELMAX （～62HRC） 高速钢 High Speed Steels SKH・HAP （～68HRC） (R)球头半径 Radius 颈长 Under Neck Length 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 0.1 1 0.005 0.005 200 40,000 0.005 0.005 150 40,000 0.003 0.003 100 40,000 0.15 0.9 0.005 0.005 600 40,000 0.005 0.005 400 40,000 0.003 0.005 300 40,000 1.5 0.005 0.005 320 40,000 0.005 0.005 240 40,000 0.003 0.005 160 40,000 0.2 2 0.005 0.01 500 40,000 0.005 0.01 400 40,000 0.005 0.005 320 40,000 3 0.005 0.005 250 40,000 0.005 0.005 200 40,000 0.003 0.005 120 40,000 0.25 1.5 0.01 0.01 1,200 40,000 0.01 0.01 1,000 40,000 0.005 0.01 600 40,000 2.5 0.01 0.01 720 40,000 0.01 0.01 600 40,000 0.005 0.01 480 40,000 3.5 0.01 0.01 400 36,000 0.005 0.01 320 36,000 0.005 0.005 240 36,000 0.3 3 0.01 0.02 1,200 40,000 0.01 0.02 800 40,000 0.01 0.01 600 40,000 4 0.01 0.01 540 36,000 0.01 0.01 400 36,000 0.005 0.01 320 36,000 5 0.01 0.01 360 30,000 0.005 0.01 320 30,000 0.005 0.005 240 30,000 6 0.005 0.005 240 24,000 0.005 0.005 200 24,000 0.003 0.003 160 24,000 0.4 4 0.01 0.015 1,000 40,000 0.01 0.015 800 40,000 0.005 0.01 600 40,000 6 0.005 0.01 720 30,000 0.005 0.01 540 30,000 0.005 0.005 400 30,000 0.5 4 0.02 0.03 1,600 40,000 0.02 0.02 1,200 40,000 0.01 0.015 800 40,000 6 0.015 0.02 1,200 30,000 0.015 0.015 900 30,000 0.01 0.01 600 30,000 8 0.01 0.015 720 20,000 0.01 0.01 540 20,000 0.005 0.01 400 20,000 10 0.01 0.01 540 16,000 0.005 0.01 400 16,000 0.005 0.005 300 16,000 0.6 6 0.02 0.02 1,400 32,000 0.015 0.02 1,000 32,000 0.01 0.015 720 32,000 0.75 7.5 0.02 0.03 1,600 32,000 0.015 0.03 1,400 32,000 0.01 0.01 1,000 32,000 10 0.015 0.02 900 20,000 0.01 0.02 720 20,000 0.01 0.01 540 20,000 15 0.01 0.02 480 12,000 0.01 0.01 400 12,000 0.005 0.01 300 12,000 1 6 0.03 0.05 2,400 40,000 0.03 0.03 2,000 40,000 0.02 0.02 1,600 40,000 8 0.03 0.03 2,000 36,000 0.02 0.03 1,400 36,000 0.01 0.02 1,000 36,000 10 0.02 0.03 1,600 32,000 0.015 0.03 800 32,000 0.01 0.015 600 32,000 14 0.02 0.02 900 20,000 0.01 0.02 720 20,000 0.01 0.01 540 20,000 20 0.02 0.02 360 8,000 0.01 0.02 320 8,000 0.01 0.01 240 8,000 备 注 Notes ※1 切深量为中精加工、精加工时的最大值。请根据机床刚性和要求精度进行调整。 ※2 预加工（中精加工）时请注意精加工余量相对于加工面需保持均匀。 ※ 3 发生振刀时，请以相同的比率降低主轴转速和进给速度。此外，主轴转速过低时，也以相同的比率降低。 ※4 R角等负载大的加工部位，请特别注意参数设定和刀路轨迹等。 ※5 加工深沟时，请充分注意冷却液的供油及排屑是否顺畅。 ※6 建议使用油雾冷却方式。 ※ 1 Max. Depth of Cut for semi-finishing and finishing. Adjust milling conditions depending on the rigidity of the machine and desired accuracy. ※2 Obtain uniform stock amount on the cutting surface in the pre-stage cutting (semi-finishing). ※3 Reduce both spindle speed and feed at same rate for chattering and also for insu cient spindle speed of a machine. ※ 4 Required careful set up of milling conditions, tool path and etc. at cutting parts, such as corners where will become overloaded. ※5 Coolant supply and chip disposal in the deep portion are very important. ※6 Oil mist coolant is recommended. 请指定SSPBL220 球头半径(R)×颈长（ℓ1）。 ※(γ)为参考值。 When you order, indicate SSPBL220 (R)×(ℓ1). ※(γ) is reference value. 订购方法 How to Order 产品代码 Code No. (R)球头半径 Radius (ℓ1)颈长 Under Neck Length (ℓ)刃长 Length of Cut (D)外径 Dia. (d2)颈径 Neck Dia. (γ)颈角 Neck Taper Angle (d)柄径 Shank Dia. (L)全长 Overall Length 定价(日元) Retail Price 01-00506-00101 R0.1 1 0.15 0.2 0.19 15° 4 50 33,000 01-00506-00151 R0.15 0.9 0.23 0.3 0.28 15° 4 50 31,500 01-00506-00152 1.5 0.23 0.3 0.28 15° 4 50 31,500 ★ 01-00506-00201 R0.2 2 0.3 0.4 0.37 15° 4 50 30,000 ★ 01-00506-00202 3 0.3 0.4 0.37 15° 4 52 30,000 ★ 01-00506-00251 R0.25 1.5 0.38 0.5 0.46 15° 4 50 29,000 ★ 01-00506-00252 2.5 0.38 0.5 0.46 15° 4 50 29,000 ★ 01-00506-00253 3.5 0.38 0.5 0.46 15° 4 52 29,000 ★ 01-00506-00301 R0.3 3 0.5 0.6 0.56 15° 4 50 28,000 ★ 01-00506-00302 4 0.5 0.6 0.56 15° 4 53 28,000 ★ 01-00506-00303 5 0.5 0.6 0.56 15° 4 53 28,500 ★ 01-00506-00304 6 0.5 0.6 0.56 15° 4 53 28,500 ★ 01-00506-00401 R0.4 4 0.6 0.8 0.76 15° 4 53 28,000 ★ 01-00506-00402 6 0.6 0.8 0.76 15° 4 53 28,000 ★ 01-00506-00501 R0.5 4 0.7 1 0.95 15° 4 51 28,000 ★ 01-00506-00502 6 0.7 1 0.95 15° 4 53 28,000 ★ 01-00506-00503 8 0.7 1 0.95 15° 4 53 28,500 ★ 01-00506-00504 10 0.7 1 0.95 15° 4 53 28,500 ★ 01-00506-00601 R0.6 6 0.8 1.2 1.15 15° 4 53 29,000 ★ 01-00506-00751 R0.75 7.5 1 1.5 1.45 15° 4 52 29,000 ★ 01-00506-00752 10 1 1.5 1.45 15° 4 52 29,000 ★ 01-00506-00753 15 1 1.5 1.45 15° 4 52 29,000 ★ 01-00506-01001 R1 6 1.2 2 1.94 15° 4 53 29,000 ★ 01-00506-01002 8 1.2 2 1.94 15° 4 53 29,000 ★ 01-00506-01003 10 1.2 2 1.94 15° 4 53 29,500 ★ 01-00506-01004 14 1.2 2 1.94 15° 4 53 29,500 ★ 01-00506-01005 20 1.2 2 1.94 15° 4 53 29,500 ★返修对应（柄长须在15mm以上。详情请咨询本公司。） 单位 [规格：mm／价格：日元] Unit [Size : mm / Retail Price : JPY] ● 进一步延长了SSPB220的颈长，规格实现了标准化。 ● 采用兼具锋利度和耐崩刃性的螺旋球头形状以及较强的倒锥形状，在发挥 SSPB220特长的同时能够对应深沟精加工。 ● Added longer under neck length type to SSPB220 series. ● Realized deeper milling by adoption of spiral ball shape and strong back taper shape to improve both sharpness and the chipping resistance of cutting edges. 刀刃形状 Cutting edge shape 共有27种规格 Total 27 sizes B-016 B-017 CBN 核心系列 CBN Core Line CBN 核心系列 CBN Core Line 无涂层 Non-Coating 长颈Long Neck Ball Ball 无涂层 Non-Coating 长颈Long Neck H 高硬度钢 Hardened Steel 〜70 HRC ◎ H 高硬度钢 Hardened Steel 〜70 HRC ◎ H 高硬度钢 Hardened Steel 〜65 HRC ◎ H 高硬度钢 Hardened Steel 〜65 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ 球 头 球头
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