切削参数参考表 Recommended Milling Conditions CBN Super Speed Ball End Mill CBN超高速加工用球头铣刀 规格 Size R0.1 ~ R1 SSB200 SSB200 Capable to machine with the same depth of cut as carbide tool finishing 可设定与钨钢铣刀精加工同等的切深量进行加工 加工材料 Work Material 高硬度钢 Hardened Steels STAVAX・SKD61 (~52HRC) 高硬度钢 Hardened Steels SKD11 (~62HRC) 高速钢 High Speed Steels SKH・HAP (~68HRC) (R)球头半径 Radius 颈长 Under Neck Length 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 0.1 0.3 0.005 0.005 720 50,000 0.005 0.005 540 50,000 0.003 0.003 360 50,000 0.15 0.3 0.005 0.01 1,400 0.005 0.01 800 0.005 0.005 500 0.5 0.005 0.005 1,200 0.005 0.005 640 0.003 0.005 460 0.75 0.005 0.005 1,000 0.005 0.005 540 0.003 0.005 400 0.2 0.5 0.01 0.01 1,800 0.01 0.01 1,200 0.005 0.01 640 0.75 0.005 0.01 1,600 0.005 0.01 1,000 0.005 0.01 540 1 0.005 0.01 1,400 0.005 0.01 900 0.005 0.005 460 0.25 1 0.015 0.015 1,800 0.01 0.015 1,500 0.01 0.01 1,100 0.3 1.5 0.02 0.03 2,000 0.01 0.02 2,000 0.01 0.02 1,500 0.4 2 0.03 0.05 2,000 0.02 0.03 2,000 0.01 0.03 1,500 0.5 2.5 0.05 0.05 3,000 0.03 0.05 3,000 0.02 0.03 2,000 0.6 3 0.05 0.05 3,000 0.03 0.05 3,000 0.02 0.03 2,000 0.75 3.8 0.05 0.1 4,000 0.05 0.05 4,000 0.02 0.05 3,000 1 4 0.1 0.1 5,000 0.05 0.05 5,000 0.03 0.05 3,000 5 0.1 0.1 5,000 0.05 0.05 5,000 0.03 0.05 3,000 备 注 Notes ※1 切深量为中精加工、精加工时的最大值。 ※2 切深量的ap表示轴向切深量,ae表示步距量。 ※3 建议使用油雾冷却方式。 ※4 请以相同的比率调整主轴转速和进给速度。 ※5 加工参数会因切深量和机床刚性的状况而有所不同。请每次调整后再使用。 ※6 请根据需要控制刀具的伸出量。 ※1 Depth of Cut shows the maximum value for semi-finishing and finishing. ※2 Depth of Cut:ap = Axial Depth of Cut / ae = Radial Depth of Cut. ※3 We recommend using oil mist coolant. ※4 Adjust both spindle speed and feed at the same rate. ※5 Adjust milling conditions according to the volume of Depth of Cut and rigidity of machine. ※6 Length of tool overhang must be as short as possible. 产品代码 Code No. (R)球头半径 Radius (ℓ1)颈长 Under Neck Length (ℓ)刃长 Length of Cut (D)外径 Dia. (d2)颈径 Neck Dia. (γ)颈角 Neck Taper Angle (d)柄径 Shank Dia. (L)全长 Overall Length 定价(日元) Retail Price 01-00510-00100 R0.1 0.3 0.15 0.2 0.19 15° 4 50 26,000 01-00510-00150 R0.15 0.3 0.23 0.3 0.28 15° 4 50 26,000 01-00510-00151 0.5 0.23 0.3 0.28 15° 4 50 26,000 01-00510-00152 0.75 0.23 0.3 0.28 15° 4 50 26,500 ★ 01-00510-00200 R0.2 0.5 0.3 0.4 0.37 15° 4 50 25,000 ★ 01-00510-00201 0.75 0.3 0.4 0.37 15° 4 50 25,500 ★ 01-00510-00202 1 0.3 0.4 0.37 15° 4 50 25,500 ★ 01-00510-00250 R0.25 1 0.38 0.5 0.46 15° 4 50 25,000 ★ 01-00510-00300 R0.3 1.5 0.5 0.6 0.56 15° 4 50 24,000 ★ 01-00510-00400 R0.4 2 0.6 0.8 0.76 15° 4 50 24,000 ★ 01-00510-00500 R0.5 2.5 0.7 1 0.95 15° 4 50 24,000 ★ 01-00510-00600 R0.6 3 0.8 1.2 1.15 15° 4 50 25,000 ★ 01-00510-00750 R0.75 3.8 1 1.5 1.45 15° 4 52 25,000 ★ 01-00510-01001 R1 4 1.2 2 1.94 15° 4 52 25,000 ★ 01-00510-01000 5 1.2 2 1.94 15° 4 52 25,000 ★返修对应(柄长须在15mm以上。详情请咨询本公司。) 单位 [规格:mm/价格:日元] Unit [Size : mm / Retail Price : JPY] 请指定SSB200 球头半径(R)×颈长(ℓ1)。 ※(γ)为参考值。 When you order, indicate SSB200 (R)×(ℓ1). ※(γ) is reference value. M-008 加工案例 Machining case 订购方法 How to Order ● 是高效率的CBN球头铣刀,兼具CBN的延长刀具寿命高精度和钨钢的使用便利性。 ● 可使用与钨钢铣刀精加工同等的切深。 ● 采用独创的刀刃形状,R角精度达±0.003,并提高了耐崩刃性能! ● R刃和外周刃的接线平滑无段差。 ● ~70HRC的高硬度材料也能加工! ● This CBN Ball End Mill has realized both advantages of CBN and Carbide. ● Depth of Cut can be increased at the equivalent level to Carbide. ● Unique flute design with R-accuracy ±0.003 prevents chipping! ● Flute is smoothly tangent from straight line to R-curve. ● Applicable for hardened materials up to 70HRC! 刀刃形状 Cutting edge shape 使用注意事项 Advice on Cutting Environment 加工环境 Advice on Finishing Allowance (stock amount) 刀具偏摆量越小越好。 掌握机床主轴的伸缩量以及机床的水平状态, 需要时采取恰当的措施。 Miiniimiize the deflectiion of cuttiing edge.. To understand the nature of the expansion of the main spindle and machine posture transformation, and take measures against them. 精加工量(余量) 使用小径CBN铣刀时,精加工量(余量)均匀性非常重要。 When using small CBN End Mill, uniform finishing allowance (stock amount) is important. 粗加工・中精加工使用刀具磨损过大时,中精加工和精加工的余量会 变大,从而影响刀具寿命和加工精度,所以预加工时留有均匀的加工 余量非常重要。 When tool is used on roughing and semi-finishing and it has a big abrasion, finishing allowance (stock amount) on semi-finishing and finishing is increasing and it aects tool life and cutting accurary. Therefore, it is important to get uniform stock amount in the pre-stage cutting. 工件顶面 最终精加工表面 中精加工表面 Top of work material Surface for finishing Surface for semi-finishing 注意R角部位! No uniformity at corner area Points in Use 共有15种规格 Total 15 sizes B-022 B-023 CBN 核心系列 CBN Core Line CBN 核心系列 CBN Core Line 无涂层 Non-Coating 长颈Long Neck Ball Ball 无涂层 Non-Coating 长颈Long Neck H 高硬度钢 Hardened Steel 〜70 HRC ◎ H 高硬度钢 Hardened Steel 〜70 HRC ◎ H 高硬度钢 Hardened Steel 〜65 HRC ◎ H 高硬度钢 Hardened Steel 〜65 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ 球 头 球头
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