切削参数参考表 Recommended Milling Conditions 切削参数参考表 Recommended Milling Conditions SSR200 SSR200 加工材料 Work Material 高硬度钢 Hardened Steels SKD61・STAVAX (~52HRC) 高硬度钢 Hardened Steels DC53・ELMAX・PD613 (~62HRC) 高速钢 High Speed Steels DRM3・YXR3 (~68HRC) 外径Dia. 角半径 Corner Radius 颈长 Under Neck Length 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 0.1 0.02・0.03 0.2 0.002 0.015 200 50,000 0.002 0.01 150 50,000 0.001 0.01 100 50,000 0.3 0.002 0.015 150 50,000 0.001 0.01 100 50,000 0.001 0.01 50 50,000 0.5 0.002 0.01 150 50,000 0.001 0.01 100 50,000 0.001 0.01 50 50,000 0.15 0.02・0.03 0.2 0.003 0.02 250 50,000 0.003 0.02 200 50,000 0.002 0.015 150 50,000 0.3 0.003 0.02 200 50,000 0.003 0.02 150 50,000 0.002 0.015 100 50,000 0.5 0.002 0.02 200 50,000 0.002 0.02 150 50,000 0.001 0.015 100 50,000 0.2 0.02・ 0.03・0.05 0.3 0.003 0.03 400 50,000 0.003 0.03 350 50,000 0.002 0.02 250 50,000 0.5 0.003 0.03 300 50,000 0.003 0.03 300 50,000 0.002 0.02 200 50,000 1 0.003 0.02 200 50,000 0.003 0.02 200 50,000 0.002 0.01 100 50,000 0.3 0.02・ 0.03・0.05 0.5・0.75・1 0.003 0.05 500 50,000 0.003 0.05 400 50,000 0.002 0.03 300 50,000 1.5・2 0.003 0.03 400 50,000 0.003 0.03 300 50,000 0.002 0.02 200 50,000 0.4 0.02・0.03・ 0.05・0.1 0.5・1 0.005 0.1 700 50,000 0.005 0.1 600 50,000 0.003 0.03 400 50,000 1.5・2 0.005 0.05 500 50,000 0.005 0.05 400 50,000 0.003 0.02 300 50,000 0.5 0.02・0.03 0.5・1・1.5 0.005 0.2 600 50,000 0.005 0.2 600 50,000 0.003 0.1 500 50,000 2.5 0.005 0.1 600 50,000 0.005 0.1 600 50,000 0.003 0.05 500 50,000 0.05 0.5・1・1.5 0.01 0.2 600 50,000 0.01 0.2 600 50,000 0.005 0.2 500 50,000 2.5 0.01 0.1 600 50,000 0.01 0.1 600 50,000 0.005 0.1 500 50,000 0.1 0.5・1・1.5 0.02 0.2 800 50,000 0.02 0.2 800 50,000 0.01 0.1 700 50,000 2.5 0.01 0.1 800 50,000 0.01 0.1 800 50,000 0.01 0.05 700 50,000 0.6 0.02・0.03 0.5・1・1.5 0.005 0.2 600 50,000 0.005 0.2 600 50,000 0.003 0.1 500 50,000 2.5 0.005 0.1 600 50,000 0.005 0.1 600 50,000 0.003 0.05 500 50,000 0.05 0.5・1・1.5 0.01 0.2 600 50,000 0.01 0.2 600 50,000 0.005 0.2 500 50,000 2.5 0.01 0.1 600 50,000 0.01 0.1 600 50,000 0.005 0.1 500 50,000 0.1 0.5・1・1.5 0.02 0.2 1,000 50,000 0.02 0.2 1,000 50,000 0.01 0.1 700 50,000 2.5 0.01 0.1 1,000 50,000 0.01 0.1 1,000 50,000 0.01 0.05 700 50,000 0.8 0.02・0.03 1.5・2.5 0.005 0.2 800 50,000 0.005 0.2 800 50,000 0.003 0.1 600 40,000 5 0.005 0.1 800 50,000 0.005 0.1 800 50,000 0.003 0.05 600 40,000 0.05 1.5・2.5 0.02 0.3 1,000 50,000 0.02 0.2 1,000 50,000 0.01 0.1 700 40,000 5 0.01 0.2 1,000 50,000 0.01 0.1 1,000 50,000 0.01 0.05 700 40,000 0.1 1.5・2.5 0.02 0.3 1,400 50,000 0.02 0.2 1,200 50,000 0.01 0.1 1,000 40,000 5 0.01 0.2 1,400 50,000 0.01 0.1 1,200 50,000 0.01 0.05 1,000 40,000 加工材料 Work Material 高硬度钢 Hardened Steels SKD61・STAVAX (~52HRC) 高硬度钢 Hardened Steels DC53・ELMAX・PD613 (~62HRC) 高速钢 High Speed Steels DRM3・YXR3 (~68HRC) 外径Dia. 角半径 Corner Radius 颈长 Under Neck Length 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 1 0.02・0.03 1・2 0.005 0.4 800 48,000 0.005 0.3 800 48,000 0.005 0.2 600 32,000 0.05 0.01 0.4 1,000 48,000 0.01 0.3 1,000 48,000 0.01 0.2 800 32,000 0.1・0.2・0.3 0.03 0.4 1,500 48,000 0.03 0.3 1,200 48,000 0.01 0.2 1,000 32,000 0.02・0.03 3・5 0.005 0.3 800 48,000 0.005 0.2 800 48,000 0.005 0.1 600 32,000 0.05 0.01 0.3 1,000 48,000 0.01 0.2 1,000 48,000 0.01 0.1 800 32,000 0.1・0.2・0.3 0.02 0.3 1,500 48,000 0.02 0.2 1,200 48,000 0.01 0.1 1,000 32,000 1.5 0.02・0.03 2 0.005 0.7 1,200 32,000 0.005 0.6 1,100 32,000 0.005 0.3 900 20,000 0.05 0.02 0.7 1,200 32,000 0.01 0.6 1,100 32,000 0.01 0.3 900 20,000 0.1・0.2・0.3 0.04 0.7 2,400 32,000 0.04 0.6 1,800 32,000 0.01 0.3 1,300 20,000 0.02・0.03 3・4.5 0.005 0.7 1,000 32,000 0.005 0.6 1,000 32,000 0.005 0.3 800 20,000 0.05 0.02 0.7 1,000 32,000 0.01 0.6 1,000 32,000 0.01 0.3 800 20,000 0.1・0.2・0.3 0.04 0.7 2,000 32,000 0.04 0.6 1,500 32,000 0.01 0.3 1,200 20,000 0.02・0.03 7.5 0.005 0.5 1,000 32,000 0.005 0.4 1,000 32,000 0.005 0.2 800 20,000 0.05 0.02 0.5 1,000 32,000 0.01 0.4 1,000 32,000 0.01 0.2 800 20,000 0.1・0.2・0.3 0.03 0.5 2,000 32,000 0.03 0.4 1,500 32,000 0.01 0.2 1,200 20,000 2 0.02・0.03 3 0.005 0.8 1,200 24,000 0.005 0.7 1,100 24,000 0.005 0.5 900 16,000 0.05 0.02 0.8 1,200 24,000 0.01 0.7 1,100 24,000 0.01 0.5 900 16,000 0.1・0.2・0.3・0.5 0.05 0.8 2,400 24,000 0.05 0.7 1,800 24,000 0.01 0.5 1,300 16,000 0.02・0.03 4・6 0.005 0.8 1,000 24,000 0.005 0.7 1,000 24,000 0.005 0.5 800 16,000 0.05 0.02 0.8 1,000 24,000 0.01 0.7 1,000 24,000 0.01 0.5 800 16,000 0.1・0.2・0.3・0.5 0.05 0.8 2,000 24,000 0.05 0.7 1,500 24,000 0.01 0.5 1,200 16,000 0.02・0.03 10 0.005 0.6 1,000 24,000 0.005 0.5 1,000 24,000 0.005 0.3 800 16,000 0.05 0.02 0.6 1,000 24,000 0.01 0.5 1,000 24,000 0.01 0.3 800 16,000 0.1・0.2・0.3・0.5 0.03 0.6 2,000 24,000 0.03 0.5 1,500 24,000 0.01 0.3 1,200 16,000 备 注 Notes ※1 切深量为中精加工、精加工时的最大值。请根据机床刚性和要求精度进行调整。 ※2 切深量的ap表示轴向切深量,ae表示径向切深量。 ※3 轴向进刀建议采用螺旋进刀及倾斜进刀方式。 ※4 建议使用油雾冷却方式。 ※5 请以相同的比率调整主轴转速和进给速度。 ※6 加工参数会因切深量和机床刚性的状况而有所不同。请每次调整后再使用。 ※7 请根据需要控制刀具的伸出量。 ※8 建议使用刚性较大的铣刀刀柄和机床。 ※ 1 Depth of Cut shows the maximum value for semi-finishing and finishing. Adjust milling conditions depending on the rigidity of the machine and desired accuracy. ※2 Depth of Cut:ap = Axial Depth of Cut / ae = Radial Depth of Cut. ※3 Recommend to apply helical or ramping for approaching into axial direction. ※4 We recommend using oil mist coolant. ※5 Adjust both spindle speed and feed at the same rate. ※6 Adjust milling conditions according to the volume of Depth of Cut and rigidity of machine. ※7 Length of tool overhang must be as short as possible. ※8 Machine, tool chuck must be su ciently accurate. B-030 B-031 CBN 核心系列 CBN Core Line CBN 核心系列 CBN Core Line 无涂层 Non-Coating Corner Radius 长颈Long Neck Corner Radius 无涂层 Non-Coating 长颈Long Neck H 高硬度钢 Hardened Steel 〜70 HRC ◎ H 高硬度钢 Hardened Steel 〜70 HRC ◎ H 高硬度钢 Hardened Steel 〜65 HRC ◎ H 高硬度钢 Hardened Steel 〜65 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ 圆 鼻 圆鼻
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