切削参数参考表 Recommended Milling Conditions CBN High Efficient Corner Radius End Mill CBN高效率圆鼻铣刀 规格 Size φ0.5 × R0.1 ~ φ2 × R0.3 SHR320 SHR320 使用注意事项 Advice on Cutting Environment 加工环境 Advice on Finishing Allowance (stock amount) 刀具偏摆量越小越好。 掌握机床主轴的伸缩量以及机床的水平状态, 需要时采取恰当的措施。 Miiniimiize the deflectiion of cuttiing edge.. To understand the nature of the expansion of the main spindle and machine posture transformation, and take measures against them. 精加工量(余量) 使用小径CBN铣刀时,精加工量(余量)均匀性非常重要。 When using small CBN End Mill, uniform finishing allowance (stock amount) is important. 粗加工・中精加工使用刀具磨损过大时,中精加工和精加工的余量会 变大,从而影响刀具寿命和加工精度,所以预加工时留有均匀的加工 余量非常重要。 When tool is used on roughing and semi-finishing and it has a big abrasion, finishing allowance (stock amount) on semi-finishing and finishing is increasing and it aects tool life and cutting accurary. Therefore, it is important to get uniform stock amount in the pre-stage cutting. 工件顶面 最终精加工表面 中精加工表面 Top of work material Surface for finishing Surface for semi-finishing 注意R角部位! No uniformity at corner area Points in Use 3-flute CBN corner radius end mill. Realized high efficient and high accurate machining CBN材质的3 可实现高效率刃的圆高鼻精铣度刀加工 加工材料 Work Material 高硬度钢 Hardened Steels STAVAX・SKD61 (~52HRC) 高硬度钢 Hardened Steels SKD11・ELMAX (~62HRC) 高速钢 High Speed Steels SKH ・HAP (~68HRC) 外径Dia. 角半径 Corner Radius 颈长 Under Neck Length 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 0.5 0.1 1.5 0.008 0.2 1,500 50,000 0.005 0.15 800 50,000 0.003 0.1 600 50,000 2.5 0.006 0.15 1,000 40,000 0.005 0.1 500 40,000 0.003 0.05 300 40,000 1 0.1 0.2 3 0.012 0.4 2,000 40,000 0.007 0.25 1,000 40,000 0.006 0.15 800 35,000 5 0.008 0.3 1,500 30,000 0.005 0.15 800 30,000 0.004 0.1 400 25,000 1.5 0.1 0.2 4.5 0.015 0.6 2,500 35,000 0.008 0.4 1,200 35,000 0.007 0.2 1,000 30,000 7.5 0.012 0.4 1,800 25,000 0.006 0.3 1,000 25,000 0.005 0.15 500 20,000 2 0.1 0.3 6 0.02 0.8 3,000 30,000 0.01 0.6 1,500 30,000 0.008 0.3 1,200 25,000 10 0.015 0.6 2,000 20,000 0.008 0.4 1,000 20,000 0.006 0.2 600 18,000 备 注 Notes ※1 切深量是指进行等高线加工时的大概标准。请根据机床刚性和加工方法进行调整。 ※2 建议以倾斜切入方式进刀。请将此时的切入角度设定在3°以内。 ※3 预加工(中精加工)时请注意精加工余量相对于加工面需保持均匀。 ※ 4 加工R角等负载大的部位或复杂的形状时,请特别注意参数设定和刀路轨迹等。 ※5 请以相同的比率调整主轴转速和进给速度。 ※6 建议使用油雾冷却方式。 ※ 1 Depth of Cut is for contour line milling as the value of reference. Please adjust it depending on machine rigidity and machining method. ※2 Ramping approach with angle 3゚or smaller is recommended. ※ 3 Recommend leaving uniform finishing allowance on the machined surface in the pre-stage cutting (semi-finishing). ※ 4 When cutting high load sections or complex shapes, it requires attention to condition setting and tool path. ※ 5 Adjust both spindle speed and feed at the same rate. ※ 6 Oil mist coolant is recommended. 请指定SHR320 外径(D)×角半径(R)×颈长(ℓ1)。 ※(γ)为参考值。 When you order, indicate SHR320 (D)×(R)×(ℓ1). ※(γ) is reference value. 订购方法 How to Order 产品代码 Code No. (D)外径 Dia. (R)角半径 Corner Radius (ℓ1)颈长 Under Neck Length (ℓ)刃长 Length of Cut (d2)颈径 Neck Dia. (γ)颈角 Neck Taper Angle (d)柄径 Shank Dia. (L)全长 Overall Length 定价(日元) Retail Price 01-00495-05011 0.5 R0.1 1.5 0.25 0.46 15° 4 50 26,000 01-00495-05012 2.5 0.25 0.46 15° 4 50 29,000 01-00495-10011 1 R0.1 3 0.5 0.95 15° 4 50 24,000 01-00495-10012 5 0.5 0.95 15° 4 52 27,000 01-00495-10021 R0.2 3 0.5 0.95 15° 4 50 24,000 01-00495-10022 5 0.5 0.95 15° 4 52 27,000 ★ 01-00495-15011 1.5 R0.1 4.5 0.75 1.45 15° 4 52 28,000 ★ 01-00495-15012 7.5 0.75 1.45 15° 4 52 31,000 ★ 01-00495-15021 R0.2 4.5 0.75 1.45 15° 4 52 28,000 ★ 01-00495-15022 7.5 0.75 1.45 15° 4 52 31,000 ★ 01-00495-20011 2 R0.1 6 1 1.94 15° 4 52 29,000 ★ 01-00495-20012 10 1 1.94 15° 4 52 32,000 ★ 01-00495-20031 R0.3 6 1 1.94 15° 4 52 29,000 ★ 01-00495-20032 10 1 1.94 15° 4 52 32,000 ★返修对应(柄长须在15mm以上。详情请咨询本公司。) 单位 [规格:mm/价格:日元] Unit [Size : mm / Retail Price : JPY] ● 采用3刃和螺旋形状圆角R,实现高精度・高效率的加工。 ● Realized high accuracy and high e ciency machining by adopting 3 flutes and corner R with spiral shape. 刀刃形状 Cutting edge shape 共有14种规格 Total 14 sizes B-032 B-033 CBN 核心系列 CBN Core Line CBN 核心系列 CBN Core Line 无涂层 Non-Coating Corner Radius 长颈Long Neck Corner Radius 无涂层 Non-Coating 长颈Long Neck H 高硬度钢 Hardened Steel 〜70 HRC ◎ H 高硬度钢 Hardened Steel 〜70 HRC ◎ H 高硬度钢 Hardened Steel 〜65 HRC ◎ H 高硬度钢 Hardened Steel 〜65 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ 圆 鼻 圆鼻
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