切削参数参考表 Recommended Milling Conditions 切削参数参考表 Recommended Milling Conditions SHPR400 SHPR400 加工材料 Work Material 高硬度钢 Hardened Steels STAVAX・SKD61 （～52HRC） 高硬度钢 Hardened Steels SKD11・ELMAX （～62HRC） 高速钢 High Speed Steels SKH・HAP （～68HRC） 外径Dia. 角半径 Corner Radius 颈长 Under Neck Length L（颈长）/ D（外径） 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 0.5 R0.1 0.5 1 0.02 0.15 1,600 50,000 0.02 0.15 1,500 50,000 0.01 0.1 1,400 50,000 1 2 0.02 0.15 1,600 50,000 0.02 0.15 1,500 50,000 0.01 0.1 1,400 50,000 1.5 3 0.02 0.15 1,600 50,000 0.02 0.15 1,500 50,000 0.01 0.1 1,400 50,000 2 4 0.01 0.12 1,600 50,000 0.01 0.12 1,500 50,000 0.008 0.08 1,400 50,000 2.5 5 0.008 0.1 1,600 50,000 0.008 0.1 1,500 50,000 0.005 0.07 1,400 50,000 0.6 R0.02 0.5 0.8 0.005 0.18 1,200 50,000 0.005 0.18 1,200 50,000 0.003 0.15 1,000 50,000 1 1.7 0.005 0.18 1,200 50,000 0.005 0.18 1,200 50,000 0.003 0.15 1,000 50,000 1.5 2.5 0.005 0.18 1,200 50,000 0.005 0.18 1,200 50,000 0.003 0.15 1,000 50,000 2 3.3 0.005 0.18 1,200 50,000 0.005 0.18 1,200 50,000 0.003 0.15 1,000 50,000 2.5 4.2 0.005 0.15 1,200 50,000 0.005 0.15 1,200 50,000 0.003 0.12 1,000 50,000 R0.05 0.5 0.8 0.01 0.18 1,400 50,000 0.01 0.18 1,400 50,000 0.007 0.15 1,200 50,000 1 1.7 0.01 0.18 1,400 50,000 0.01 0.18 1,400 50,000 0.007 0.15 1,200 50,000 1.5 2.5 0.01 0.18 1,400 50,000 0.01 0.18 1,400 50,000 0.007 0.15 1,200 50,000 2 3.3 0.01 0.18 1,400 50,000 0.01 0.18 1,400 50,000 0.007 0.15 1,200 50,000 2.5 4.2 0.01 0.15 1,400 50,000 0.01 0.15 1,400 50,000 0.007 0.12 1,200 50,000 R0.1 0.5 0.8 0.02 0.2 1,800 50,000 0.02 0.18 1,600 50,000 0.01 0.15 1,400 50,000 1 1.7 0.02 0.2 1,800 50,000 0.02 0.18 1,600 50,000 0.01 0.15 1,400 50,000 1.5 2.5 0.02 0.2 1,800 50,000 0.02 0.18 1,600 50,000 0.01 0.15 1,400 50,000 2 3.3 0.02 0.2 1,800 50,000 0.02 0.18 1,600 50,000 0.01 0.15 1,400 50,000 2.5 4.2 0.02 0.18 1,800 50,000 0.02 0.15 1,600 50,000 0.01 0.12 1,400 50,000 0.8 R0.02 1.5 1.9 0.005 0.2 1,400 45,000 0.005 0.2 1,400 45,000 0.003 0.1 1,000 40,000 2.5 3.1 0.005 0.2 1,400 45,000 0.005 0.2 1,400 45,000 0.003 0.1 1,000 40,000 5 6.3 0.005 0.1 1,400 45,000 0.005 0.1 1,400 45,000 0.003 0.05 1,000 40,000 R0.05 1.5 1.9 0.01 0.25 1,800 45,000 0.01 0.2 1,600 45,000 0.007 0.1 1,200 40,000 2.5 3.1 0.01 0.25 1,800 45,000 0.01 0.2 1,600 45,000 0.007 0.1 1,200 40,000 5 6.3 0.01 0.2 1,800 45,000 0.01 0.15 1,600 45,000 0.005 0.1 1,200 40,000 R0.1 1.5 1.9 0.02 0.3 2,200 45,000 0.02 0.2 1,800 45,000 0.01 0.1 1,400 40,000 2.5 3.1 0.02 0.3 2,200 45,000 0.02 0.2 1,800 45,000 0.01 0.1 1,400 40,000 5 6.3 0.01 0.2 2,200 45,000 0.01 0.15 1,800 45,000 0.005 0.1 1,400 40,000 1 R0.02 1 1 0.005 0.4 1,400 40,000 0.005 0.3 1,400 40,000 0.005 0.2 1,200 36,000 2 2 0.005 0.4 1,400 40,000 0.005 0.3 1,400 40,000 0.005 0.2 1,200 36,000 3 3 0.005 0.3 1,400 40,000 0.005 0.2 1,400 40,000 0.005 0.1 1,200 36,000 5 5 0.005 0.3 1,400 40,000 0.005 0.2 1,400 40,000 0.005 0.1 1,200 36,000 R0.05 1 1 0.015 0.4 2,000 40,000 0.01 0.3 1,600 40,000 0.01 0.2 1,200 36,000 2 2 0.015 0.4 2,000 40,000 0.01 0.3 1,600 40,000 0.01 0.2 1,200 36,000 3 3 0.015 0.3 2,000 40,000 0.01 0.2 1,600 40,000 0.01 0.1 1,200 36,000 5 5 0.01 0.3 1,800 40,000 0.01 0.2 1,600 40,000 0.005 0.1 1,200 36,000 R0.1 1 1 0.02 0.4 2,200 40,000 0.02 0.3 2,000 40,000 0.01 0.2 1,500 36,000 2 2 0.02 0.4 2,200 40,000 0.02 0.3 2,000 40,000 0.01 0.2 1,500 36,000 3 3 0.02 0.3 2,200 40,000 0.02 0.2 2,000 40,000 0.01 0.1 1,500 36,000 5 5 0.015 0.3 2,200 40,000 0.015 0.2 2,000 40,000 0.007 0.1 1,500 36,000 R0.2 1 1 0.03 0.4 2,500 40,000 0.03 0.3 2,000 40,000 0.01 0.2 1,500 36,000 2 2 0.03 0.4 2,500 40,000 0.03 0.3 2,000 40,000 0.01 0.2 1,500 36,000 3 3 0.02 0.3 2,500 40,000 0.02 0.2 2,000 40,000 0.01 0.1 1,500 36,000 5 5 0.02 0.3 2,500 40,000 0.02 0.2 2,000 40,000 0.007 0.1 1,500 36,000 1.5 R0.02 2 1.3 0.005 0.6 2,200 36,000 0.005 0.5 1,800 30,000 0.005 0.3 1,300 24,000 3 2 0.005 0.6 2,200 36,000 0.005 0.5 1,800 30,000 0.005 0.3 1,300 24,000 4.5 3 0.005 0.6 2,200 36,000 0.005 0.5 1,800 30,000 0.005 0.3 1,200 24,000 7.5 5 0.005 0.5 2,000 36,000 0.005 0.4 1,700 30,000 0.005 0.2 1,200 24,000 R0.05 2 1.3 0.02 0.6 2,500 36,000 0.02 0.5 2,000 30,000 0.01 0.3 1,500 24,000 3 2 0.02 0.6 2,500 36,000 0.02 0.5 2,000 30,000 0.01 0.3 1,500 24,000 4.5 3 0.02 0.6 2,500 36,000 0.01 0.5 2,000 30,000 0.01 0.3 1,500 24,000 7.5 5 0.02 0.5 2,400 36,000 0.01 0.4 2,000 30,000 0.01 0.2 1,400 24,000 加工材料 Work Material 高硬度钢 Hardened Steels STAVAX・SKD61 （～52HRC） 高硬度钢 Hardened Steels SKD11・ELMAX （～62HRC） 高速钢 High Speed Steels SKH・HAP （～68HRC） 外径Dia. 角半径 Corner Radius 颈长 Under Neck Length L（颈长）/ D（外径） 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 1.5 R0.1 2 1.3 0.04 0.6 4,000 36,000 0.03 0.5 3,200 30,000 0.015 0.3 2,000 24,000 3 2 0.04 0.6 3,500 36,000 0.03 0.5 2,800 30,000 0.015 0.3 1,800 24,000 4.5 3 0.04 0.6 3,500 36,000 0.03 0.5 2,800 30,000 0.01 0.3 1,800 24,000 7.5 5 0.03 0.5 3,000 36,000 0.02 0.4 2,500 30,000 0.01 0.2 1,600 24,000 R0.2 2 1.3 0.04 0.6 4,000 36,000 0.03 0.5 3,200 30,000 0.015 0.3 2,000 24,000 3 2 0.04 0.6 3,500 36,000 0.03 0.5 2,800 30,000 0.015 0.3 1,800 24,000 4.5 3 0.04 0.6 3,500 36,000 0.03 0.5 2,800 30,000 0.01 0.3 1,800 24,000 7.5 5 0.03 0.5 3,000 36,000 0.02 0.4 2,500 30,000 0.01 0.2 1,600 24,000 2 R0.02 3 1.5 0.005 0.8 2,500 30,000 0.005 0.7 2,000 24,000 0.005 0.4 1,200 16,000 4 2 0.005 0.8 2,300 30,000 0.005 0.7 1,800 24,000 0.005 0.4 1,100 16,000 6 3 0.005 0.8 2,300 30,000 0.005 0.7 1,800 24,000 0.005 0.4 1,100 16,000 10 5 0.005 0.6 2,200 30,000 0.005 0.5 1,700 24,000 0.005 0.3 1,000 16,000 R0.05 3 1.5 0.025 0.8 2,700 30,000 0.02 0.7 2,200 24,000 0.015 0.4 1,300 16,000 4 2 0.025 0.8 2,700 30,000 0.02 0.7 2,200 24,000 0.015 0.3 1,300 16,000 6 3 0.025 0.8 2,700 30,000 0.02 0.7 2,200 24,000 0.015 0.3 1,300 16,000 10 5 0.02 0.6 2,500 30,000 0.015 0.5 2,000 24,000 0.01 0.3 1,200 16,000 R0.1 3 1.5 0.05 0.8 4,000 30,000 0.04 0.7 3,200 24,000 0.02 0.4 1,500 16,000 4 2 0.05 0.8 3,500 30,000 0.04 0.7 2,800 24,000 0.02 0.3 1,500 16,000 6 3 0.04 0.8 3,500 30,000 0.03 0.7 2,800 24,000 0.02 0.3 1,500 16,000 10 5 0.03 0.6 3,000 30,000 0.02 0.5 2,400 24,000 0.01 0.3 1,300 16,000 R0.2 3 1.5 0.05 0.8 4,000 30,000 0.04 0.7 3,200 24,000 0.02 0.4 1,500 16,000 4 2 0.05 0.8 3,500 30,000 0.04 0.7 2,800 24,000 0.02 0.3 1,500 16,000 6 3 0.04 0.8 3,500 30,000 0.03 0.7 2,800 24,000 0.02 0.3 1,500 16,000 10 5 0.03 0.6 3,000 30,000 0.02 0.5 2,400 24,000 0.01 0.3 1,300 16,000 3 R0.05 6 2 0.03 1 2,700 24,000 0.02 0.85 2,200 20,000 0.015 0.6 1,300 12,000 9 3 0.03 1 2,700 24,000 0.02 0.85 2,200 20,000 0.015 0.6 1,300 12,000 12 4 0.03 0.85 2,700 24,000 0.02 0.7 2,200 20,000 0.015 0.5 1,300 12,000 15 5 0.02 0.85 2,500 24,000 0.02 0.7 2,000 20,000 0.01 0.5 1,200 12,000 R0.1 6 2 0.05 1 4,000 24,000 0.04 0.85 3,200 20,000 0.02 0.6 1,500 12,000 9 3 0.05 1 3,500 24,000 0.04 0.85 2,800 20,000 0.02 0.6 1,500 12,000 12 4 0.04 0.85 3,500 24,000 0.04 0.7 2,800 20,000 0.02 0.5 1,500 12,000 15 5 0.03 0.85 3,000 24,000 0.03 0.7 2,400 20,000 0.015 0.5 1,300 12,000 R0.2 6 2 0.05 1 4,000 24,000 0.04 0.85 3,200 20,000 0.02 0.6 1,500 12,000 9 3 0.05 1 3,500 24,000 0.04 0.85 2,800 20,000 0.02 0.6 1,500 12,000 12 4 0.04 0.85 3,500 24,000 0.04 0.7 2,800 20,000 0.02 0.5 1,500 12,000 15 5 0.03 0.85 3,000 24,000 0.03 0.7 2,400 20,000 0.015 0.5 1,300 12,000 备 注 Notes ※1 切深量为中精加工、精加工时的参考值。请根据机床刚性、要求精度和加工形状进行适当调整。 ※2 切深量的ap表示轴向切深量，ae表示径向切深量。 ※3 为了获得优质的加工面，预加工（中精加工）时请注意精加工余量需保持均匀。 ※4 R角等切削阻力大的部位，请特别注意参数设定和刀路轨迹等。 ※5 轴向进刀建议采用螺旋进刀及倾斜进刀方式。 ※6 发生振刀时，请以相同的比率降低主轴转速和进给速度。主轴转速过低时，也以相同的比率降低。 ※7 建议使用油雾冷却方式。 ※1 Depth of Cut shows maximum value for semi-finishing and finishing. Adjust milling conditions depending on rigidity of machine, desired accuracy and milling shape. ※2 Depth of Cut：ap = Axial Depth of Cut / ae = Radial Depth of Cut. ※3 To achieve better cutting surface, obtain uniform stock amount on cutting surface in semi-finishing. ※4 When machining at high load area, such as corners, please pay attention to set cutting condition and tool paths. ※5 Recommend to apply helical or ramping for approaching into axial direction. ※6 Reduce both spindle speed and feed at same rate for chattering and also for insufficient spindle speed of a machine. ※7 We recommend using oil mist coolant. B-038 B-039 CBN 核心系列 CBN Core Line CBN 核心系列 CBN Core Line 无涂层 Non-Coating Corner Radius 长颈Long Neck Corner Radius 无涂层 Non-Coating 长颈Long Neck H 高硬度钢 Hardened Steel 〜70 HRC ◎ H 高硬度钢 Hardened Steel 〜70 HRC ◎ H 高硬度钢 Hardened Steel 〜65 HRC ◎ H 高硬度钢 Hardened Steel 〜65 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ 圆 鼻 圆鼻
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