NS TOOL General Catalog Vol.21_cn

C-013 C-012 切削参数参考表 Recommended Milling Conditions DIAMOND COATING 2-Flute Long Neck End Mill 钻石涂层 2刃长颈平底铣刀 规格 Size φ0.5 ~ φ6 DCHR230 DCHR230 加工材料 Work Material 石墨 Graphite 铝合金压铸件 Aluminium Alloy Die Casting 等高线粗加工 Contour Line Roughing 沟槽切削 Slotting 等高线粗加工 Contour Line Roughing 沟槽切削 Slotting 外径Dia. 颈长Under Neck Length 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut min-1 mm/min ap mm ae mm min-1 mm/min ap mm min-1 mm/min ap mm ae mm min-1 mm/min ap mm 0.5 2 30,000 1,200 0.1 0.3 30,000 800 0.1 20,000 1,000 0.03 0.3 20,000 500 0.03 4 30,000 1,000 0.05 0.3 30,000 600 0.05 20,000 800 0.01 0.3 20,000 400 0.01 6 25,000 800 0.03 0.3 25,000 500 0.03 20,000 600 0.01 0.3 20,000 300 0.01 1 4 30,000 2,500 0.2 0.6 30,000 1,500 0.2 20,000 2,000 0.15 0.6 20,000 1,200 0.15 6 25,000 2,000 0.2 0.6 25,000 1,200 0.2 20,000 1,500 0.1 0.6 20,000 1,000 0.1 8 20,000 1,500 0.1 0.6 20,000 1,000 0.1 20,000 1,000 0.07 0.6 20,000 700 0.07 10 20,000 1,000 0.1 0.6 20,000 600 0.1 20,000 800 0.05 0.6 20,000 500 0.05 1.5 6 25,000 2,500 0.3 1 25,000 1,600 0.3 20,000 2,000 0.2 1 20,000 1,500 0.2 12 16,000 1,800 0.2 1 16,000 1,000 0.2 16,000 1,500 0.05 1 16,000 1,000 0.05 20 12,000 1,000 0.1 1 12,000 600 0.1 12,000 800 0.02 1 12,000 500 0.02 2 6 20,000 3,000 0.5 1.2 20,000 2,000 0.5 20,000 2,000 0.5 1.2 20,000 1,500 0.5 10 20,000 2,500 0.5 1.2 20,000 1,600 0.5 20,000 1,500 0.3 1.2 20,000 1,000 0.3 16 18,000 1,800 0.3 1.2 18,000 1,200 0.3 15,000 1,200 0.07 1.2 15,000 800 0.07 20 15,000 1,200 0.2 1.2 15,000 800 0.2 10,000 1,000 0.03 1.2 10,000 600 0.03 3 16 20,000 3,000 0.5 2 20,000 2,000 0.5 18,000 2,000 0.5 2 18,000 1,500 0.5 30 15,000 1,500 0.3 2 15,000 1,000 0.3 10,000 1,000 0.2 2 10,000 600 0.2 4 20 18,000 3,000 0.8 2.5 18,000 2,000 0.8 16,000 2,000 0.8 2.5 16,000 1,500 0.8 40 9,000 1,500 0.4 2.5 9,000 1,000 0.4 8,000 1,000 0.4 2.5 8,000 600 0.4 6 30 16,000 3,000 1 4 16,000 2,000 1 12,000 2,000 1 4 12,000 1,500 1 备 注 Notes ※1 加工石墨时,请使用石墨专用的加工机床。 此外,进行加工或者操作时为了防止粉尘飞扬或者被吸入身体,请使用吸尘器和防尘口罩。 ※2 石墨加工建议采用干式切削。 ※3 如果刀具发生崩刃,或者需要高精度加工时,请降低进给速度。 ※4 发生振刀时,请以相同的比率降低主轴转速和进给速度。 此外,主轴转速过低时,也以相同的比率降低。 ※1 Graphite should be machined by the machining center designed for graphite machining. When handling with graphite material, dust collector and respirator are recommended to protect against graphite dust. ※2 Air blow cooling is recommended for the machining of graphite. ※3 Slow down the feed for high accurate machining to avoid breakage of work piece. ※4 Adjust both spindle speed and feed at the same rate when chattering. 产品代码 Code No. (D)外径 Dia. (ℓ1)颈长 Under Neck Length (ℓ)刃长 Length of Cut (d2)颈径 Neck Dia. (γ)颈角 Neck Taper Angle (d)柄径 Shank Dia. (L)全长 Overall Length 定价(日元) Retail Price 05-00200-00502 0.5 2 1 0.46 12° 4 45 18,900 05-00200-00504 4 1 0.46 12° 4 45 18,900 05-00200-00506 6 1 0.46 12° 4 45 18,900 05-00200-01004 1 4 2 0.95 12° 4 50 18,900 05-00200-01006 6 2 0.95 12° 4 50 18,900 05-00200-01008 8 2 0.95 12° 4 50 18,900 05-00200-01010 10 2 0.95 12° 4 50 18,900 05-00200-01506 1.5 6 3 1.45 12° 4 50 18,900 05-00200-01512 12 3 1.45 12° 4 50 18,900 05-00200-01520 20 3 1.45 12° 4 60 18,900 05-00200-02006 2 6 4 1.94 12° 4 50 18,900 05-00200-02010 10 4 1.94 12° 4 50 18,900 05-00200-02016 16 4 1.94 12° 4 60 18,900 05-00200-02020 20 4 1.94 12° 4 60 18,900 05-00200-03016 3 16 6 2.85 12° 6 60 24,300 05-00200-03030 30 6 2.85 12° 6 70 27,900 05-00200-04020 4 20 8 3.8 12° 6 60 27,000 05-00200-04040 40 8 3.8 12° 6 90 30,400 05-00200-06030 6 30 12 5.8 − 6 90 27,900 螺旋叶轮 Propeller ・加工材料:石墨(TTK-5) Work material : Graphite (TTK-5) ・总加工时间:1小时20分钟 Total machining time : 1hr 20min ・冷却方式:吹气 Coolant : Air blow ・工件尺寸:φ14mm(叶片高度:6mm) Work size : φ14mm (Height of blade : 6mm) 加工工程 Process 圆柱部粗加工 Roughing (Cylinder) 粗加工 Roughing 中精加工 Semi-finishing 精加工 Finishing 使用刀具 Tool DCSE235 φ6 DCHR230 φ1×10 主轴转速 [min-1] Spindle speed 8,000 20,000 进给速度 [mm/min] Feed 600 2,000 1,000 800 切深量 ap×ae[mm] Depth of cut 8×0.5 0.2×0.6 0.05×0.2 加工长度 [m] Machining length 7 67 18 加工时间 Machining time 5分钟 5min 1小时5分钟 1hr 5min 10分钟 10min 加工案例1 Machining Case 1 单位 [规格:mm/价格:日元] Unit [Size : mm / Retail Price : JPY] 请指定DCHR230 外径(D)×颈长(ℓ1)。 ※(γ)为参考值。 When you order, indicate DCHR230 (D)×(ℓ1). ※(γ) is reference value. 订购方法 How to Order M-040 加工案例 Machining Case ● 采用独创的钻石涂层,在加工石墨或高硅铝合金时可提高刀具的寿命。 ● 适用于深沟加工的长颈避空型。 ● Original DIAMOND COATING realized a long tool life for the machining of graphite, silicon-aluminium alloy and brittle materials. ● Long neck design is suited for the machining of narrow and deep area. Long neck square end mill with diamond coating suitable for graphite and composite material 可钻对石涂应石层长墨和颈复平合底材铣料刀加工的 共有19种规格 Total 19 sizes 石墨加工 Graphite Milling 石墨加工 Graphite Milling O 石墨 Graphite ◎ O石墨 Graphite ◎ 涂层Coating Square 长颈Long Neck Square 涂层Coating 长颈Long Neck 平 底 平底

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