D-064 D-065 不等螺旋角 Unequal Helix Angle 不等分割 Unequal Flute Spacing 切削参数参考表 Recommended Milling Conditions MUGEN COATING 4-Flute High Efficient “Z” End Mill for Carbon Steels 无限涂层 SC用高效率“Z”铣刀 规格 Size φ1 ～ φ6 MSCZ440 MSCZ440 M-033 加工案例 Machining case High efficient machining on carbon steels ! Continuous machining from plunging approach to slotting 可可进对应行插碳铣素钢进的刀到高沟效槽率加加工工！的连续加工 产品代码 Code No. (D)外径 Dia. (ℓ)刃长 Length of Cut (γ)颈角 Neck Taper Angle (d)柄径 Shank Dia. (L)全长 Overall Length 定价（日元） Retail Price 08-00135-01020 1 2 12° 4 50 4,700 08-00135-01030 3 12° 4 50 4,900 08-00135-01120 1.1 2.2 12° 4 50 5,800 08-00135-01220 1.2 2.4 12° 4 50 5,800 08-00135-01320 1.3 2.6 12° 4 50 5,800 08-00135-01420 1.4 2.8 12° 4 50 5,800 08-00135-01520 1.5 3 12° 4 50 5,800 08-00135-01530 4.5 12° 4 50 6,200 08-00135-01620 1.6 3.2 12° 6 50 6,400 08-00135-01720 1.7 3.4 12° 6 50 6,400 08-00135-01820 1.8 3.6 12° 6 50 6,400 08-00135-01920 1.9 3.8 12° 6 50 6,400 08-00135-02020 2 4 12° 6 50 6,400 08-00135-02030 6 12° 6 60 6,800 08-00135-02120 2.1 4.2 12° 6 50 6,400 08-00135-02220 2.2 4.4 12° 6 50 6,400 08-00135-02320 2.3 4.6 12° 6 50 6,400 08-00135-02420 2.4 4.8 12° 6 50 6,400 08-00135-02520 2.5 5 12° 6 50 6,400 08-00135-02530 7.5 12° 6 60 6,900 08-00135-02620 2.6 5.2 12° 6 50 6,400 08-00135-02720 2.7 5.4 12° 6 50 6,400 08-00135-02820 2.8 5.6 12° 6 50 6,400 08-00135-02920 2.9 5.8 12° 6 50 6,400 ★08-00135-03020 3 6 12° 6 50 6,400 ★08-00135-03030 9 12° 6 60 6,800 ★08-00135-03120 3.1 6.2 12° 6 50 6,700 ★08-00135-03220 3.2 6.4 12° 6 50 6,700 ★08-00135-03320 3.3 6.6 12° 6 50 6,700 ★08-00135-03420 3.4 6.8 12° 6 50 6,700 产品代码 Code No. (D)外径 Dia. (ℓ)刃长 Length of Cut (γ)颈角 Neck Taper Angle (d)柄径 Shank Dia. (L)全长 Overall Length 定价（日元） Retail Price ★08-00135-03520 3.5 7 12° 6 50 6,700 ★08-00135-03530 10.5 12° 6 60 7,300 ★08-00135-03620 3.6 7.2 12° 6 50 6,700 ★08-00135-03720 3.7 7.4 12° 6 50 6,700 ★08-00135-03820 3.8 7.6 12° 6 50 6,700 ★08-00135-03920 3.9 7.8 12° 6 50 6,700 ★08-00135-04020 4 8 12° 6 50 6,700 ★08-00135-04030 12 12° 6 60 7,200 ★08-00135-04120 4.1 8.2 12° 6 50 7,200 ★08-00135-04220 4.2 8.4 12° 6 50 7,200 ★08-00135-04320 4.3 8.6 12° 6 50 7,200 ★08-00135-04420 4.4 8.8 12° 6 50 7,200 ★08-00135-04520 4.5 9 12° 6 50 7,200 ★08-00135-04530 13.5 12° 6 60 7,700 ★08-00135-04620 4.6 9.2 12° 6 50 7,200 ★08-00135-04720 4.7 9.4 12° 6 50 7,200 ★08-00135-04820 4.8 9.6 12° 6 50 7,200 ★08-00135-04920 4.9 9.8 12° 6 50 7,200 ★08-00135-05020 5 10 12° 6 50 7,200 ★08-00135-05030 15 12° 6 60 7,700 ★08-00135-05120 5.1 10.2 12° 6 50 7,800 ★08-00135-05220 5.2 10.4 12° 6 50 7,800 ★08-00135-05320 5.3 10.6 12° 6 50 7,800 ★08-00135-05420 5.4 10.8 12° 6 50 7,800 ★08-00135-05520 5.5 11 12° 6 50 7,800 ★08-00135-05530 16.5 12° 6 60 8,500 ★08-00135-05620 5.6 11.2 12° 6 50 7,800 ★08-00135-05720 5.7 11.4 12° 6 50 7,800 ★08-00135-05820 5.8 11.6 12° 6 50 7,800 ★08-00135-05920 5.9 11.8 12° 6 50 7,800 ★08-00135-06020 6 12 − 6 60 7,500 ★08-00135-06030 18 − 6 60 7,800 ★ 返修对应（柄长须在15mm以上。详情请咨询本公司。） 请指定MSCZ440 外径（D）×刃长（ℓ）。 When you order, indicate MSCZ440 (D)×(ℓ). ※(γ)为参考值。 ※(γ) is reference value. 订购方法 How to Order 单位 [规格：mm／价格：日元] Unit [Size : mm / Retail Price : JPY] 加工材料 Work Material 碳素钢 Carbon Steels S50C 合金钢 Alloy Steels SCM・SKD 调质钢 Prehardened Steels （～40HRC） 外径Dia. 刃长 Length of Cut L（刃长）/ D（刃径） L/D 侧面 Side Milling 沟槽 Slotting 插铣 Plunging 侧面 Side Milling 沟槽 Slotting 插铣 Plunging 侧面 Side Milling 沟槽 Slotting 插铣 Plunging 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min 1 2 2 20,000 80018,000 45018,000150 19,000 70016,00036016,000100 16,200 50012,80029012,800 100 3 3 17,500 70016,000 35016,000100 16,800 58014,50025014,500 50 14,300 43011,60020011,600 50 1.5 3 2 14,800 90013,500 56013,500150 13,500 80012,50045012,500120 11,500 60010,10036010,100 120 4.5 3 12,800 77011,500 42011,500100 12,000 65010,30030010,300 75 10,200 500 8,300240 8,300 75 2 4 2 12,5001,10011,000 65011,000150 11,0001,000 9,500520 9,500150 9,400 750 7,700420 7,700150 6 3 11,00090010,00050010,000100 9,6007508,4003608,400100 8,2005806,8002906,800100 2.5 5 2 10,9001,3009,0008509,000200 9,0001,1208,0006808,000150 7,7008506,4005406,400150 7.5 3 9,6001,0508,2006008,200150 7,8009207,2004307,200120 6,6007005,8003405,800120 3 6 2 10,0001,6008,6001,0008,600250 8,0001,3007,5007207,500200 6,8009006,0005806,000200 9 3 9,0001,3007,8007307,800200 6,6001,0006,4005306,400150 5,6007205,3004205,300150 3.5 7 2 9,2001,6507,9001,0007,900250 7,4001,3406,9008006,900200 6,3009205,5006405,500200 10.5 3 8,1001,4006,9008206,900200 6,0001,0505,8005905,800150 5,3007304,7004404,700150 4 8 2 8,5001,7007,0001,1007,000300 7,2001,4006,3008506,300200 6,1009505,0007005,000200 12 3 7,5001,4006,1008506,100250 5,9001,1005,6006105,600150 5,1007604,3004704,300150 4.5 9 2 7,6001,7006,3001,1006,300300 6,6001,5005,7008805,700200 5,6001,0004,6007004,600200 13.5 3 7,1001,5505,5009005,500250 5,8001,1505,0006505,000150 4,9007803,9005003,900150 5 10 2 7,0001,9005,7001,1005,700300 6,3001,6005,2008805,200200 5,4001,1004,2007004,200200 15 3 6,5001,7005,0009005,000250 5,7001,2504,6006504,600150 4,8008003,6005203,600150 5.5 11 2 6,4002,0005,3001,1005,300300 6,1001,6004,8008804,800200 5,2001,1003,9007003,900200 16.5 3 6,0001,8004,6009004,600250 5,6001,2504,3006504,300150 4,7008003,3005203,300150 6 12 2 6,0002,0004,9001,1004,900300 5,7001,6004,5008804,500200 4,8001,1003,6007003,600200 18 3 5,6001,8004,3009004,300250 5,3001,2504,0006504,000150 4,5008003,1005203,100150 切深量 Depth of Cut （D：外径 Dia.） D 1D 沟槽 Slotting D 1D(L/D=2) 0.5D(L/D=3) 刃长 Length of Cut 侧面 Side Milling 0.2D(L/D=2) 0.1D(L/D=3) 插铣 Plunging D 0.5D(D＜3) 1D(φD≧3) 沟槽 Slotting D 0.5D 刃长 Length of Cut 侧面 Side Milling 0.2D(L/D=2) 0.1D(L/D=3) 插铣 Plunging D 0.5D(D＜3) 1D(D≧3) 沟槽 Slotting D 0.5D 刃长 Length of Cut 侧面 Side Milling 0.2D(L/D=2) 0.1D(L/D=3) 插铣 Plunging 备 注 Notes ※1 测量刀具长度时请测量子刃。 ※2 请根据机床刚性和工件的夹持状态等调整切削参数。 实际加工时请根据加工形状、目的以及所用的机床等调整切削参数。 ※3 请以相同的比率调整主轴转速和进给速度。 ※4 使用冷却液时请尽量增大流量、加高压力，以排出切屑。 ※5 插铣时若排屑不佳，请调整轴向切深量和进给速度。 ※6 排屑不佳可能会导致刀具崩刃和折断，敬请注意。 ※7 建议使用刚性较大的铣刀刀柄和机床。 ※8 请尽量缩短刀具的伸出量。 ※1 Please choose the short end tooth when measure the tool length. ※2 Adjust milling condition conforming with machine rigidity and clamping condition. Final milling conditions are subject to machining profile, purpose and machine status. ※3 Adjust both Spindle Speed and Feed at the same rate. ※4 Please increasing the coolant flow rate and pressure as much as possible, and supply it su ciently to the machining point and flute. ※5 Please change the Depth of Cut or Feed when chips could not remove smoothly during plunging. ※6 Please be noted there would be a possible tool chipping or breakage when the chip removal is insu cient. ※7 Use a rigid and precise machine and chuck holder. ※8 Overhang of end mill should be as short as possible from spindle nose. 40° 42° β° α° α° β° ※ 刃长比规格表中的数值长0.1mm。 The practical Length of Cut is 0.1mm longer than the specification table. ● 采用不等分割、不等螺旋角和提高刃部刚性的设计，可最大限度地 抑制振刀，实现高效率加工！ ● 采用新开发的特殊刀刃形状，可实现应对侧面加工、沟槽加工、插 铣加工进刀的多种性能。 ● 采用无限涂层，可进行延长刀具寿命的稳定加工。 ● 共有62种规格，刃长有外径的2倍和3倍（部分规格）两种。 ● Unequal flute spacing, unequal helix angle and high rigid end profile design to minimize chatter realize high e cient machining. ● New developed special edge profile realized multi-functional performance of side milling, slot milling and plunging approaches on carbon steels. ● Long time stable machining is realized by adopting MUGEN COATING. ● Total 62 sizes, some sizes line up with L/D=2 or 3. 插铣深度参照切削参数表 Plunge depth is refered to recommended milling conditions 共有62种规格 Total 62 sizes 涂层Coating Square 全刃长 Full Cutting Length 涂层Coating Square 全刃长 Full Cutting Length 调质钢 P Prehardened Steel ◎ 调质钢 P Prehardened Steel ◎ P 合金钢 Alloy Steel ◎ P 合金钢 Alloy Steel ◎ P 碳素钢 Carbon Steel ◎ P 碳素钢 Carbon Steel ◎ 高效率加工 High E cient Milling 高效率加工 High E cient Milling 平底 平底
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