D-082 D-083 切削参数参考表 Recommended Milling Conditions 切削参数参考表 Recommended Milling Conditions MHRH230 MHRH230 加工材料 Work Material 碳素钢・调质钢 Carbon Steels・Prehardened Steels S50C・NAK55・NAK80・HPM1 （～43HRC） 高硬度钢 Hardened Steels HPM38・STAVAX・SKD61 （～55HRC） 高硬度钢 Hardened Steels SKD11・PD613 （～62HRC） 高速钢 High Speed Steels SKH （～65HRC） 外径Dia. 颈长 Under Neck Length 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut min-1 mm/min ap mm ae mm min-1 mm/min ap mm ae mm min-1 mm/min ap mm ae mm min-1 mm/min ap mm ae mm 0.6 5 25,000 4000.0070.3520,000 3500.0030.3 18,000 2500.0030.2516,000 2000.0020.18 6 25,000 3500.0050.3520,000 3000.0020.3 18,000 2000.0020.2516,000 1500.0010.18 0.7 2 30,000 7500.04 0.4 25,000 6000.03 0.3523,000 4500.02 0.2820,000 4000.0120.21 4 25,000 6900.03 0.4 25,000 5600.02 0.3523,000 4000.0150.2820,000 3200.0070.21 6 25,000 5500.02 0.4 20,000 4100.0150.3518,000 3000.0120.2816,000 2400.0070.21 8 20,000 4300.0120.4 16,000 3300.01 0.3514,000 2300.0070.2812,000 1800.0050.21 10 16,000 3000.0080.4 13,000 2000.0050.3512,000 1800.0030.2810,000 1200.0020.21 0.8 3 25,000 8500.04 0.4525,000 7800.03 0.4 23,000 6500.02 0.3220,000 5500.0120.24 4 25,000 8000.03 0.4525,000 7000.0250.4 23,000 6000.0150.3220,000 5000.0070.24 5 25,000 7000.03 0.4523,000 6300.02 0.4 20,000 5300.0120.3218,000 4500.0060.24 6 20,000 6200.0250.4520,000 5500.02 0.4 18,000 4500.01 0.3216,000 3500.0050.24 8 16,000 5000.0150.4516,000 4000.0070.4 14,000 3000.0050.3212,000 2000.0030.24 10 16,000 4000.0120.4516,000 3500.0070.4 12,000 1800.0050.3210,000 1500.0030.24 12 16,000 3000.0070.4513,000 2200.0050.4 12,000 1200.0030.3210,000 1200.0020.24 1 2 25,000 1,2000.07 0.6 23,000 1,0000.06 0.5 18,000 900 0.05 0.4 14,000 600 0.035 0.3 3 25,000 1,2000.06 0.6 23,000 1,0000.05 0.5 18,000 900 0.04 0.4 14,000 600 0.03 0.3 4 25,000 1,0000.05 0.6 23,000 9000.04 0.5 18,000 800 0.03 0.4 14,000 500 0.02 0.3 5 22,000 1,0000.04 0.6 20,000 8000.03 0.5 16,000 700 0.02 0.4 12,000 450 0.012 0.3 6 20,000 9000.03 0.6 18,000 7000.02 0.5 14,000 6000.01 0.4 10,000 4000.0070.3 7 20,000 9000.03 0.6 18,000 6500.02 0.5 14,000 5500.01 0.4 10,000 3700.0060.3 8 18,000 8000.03 0.6 16,000 6000.02 0.5 12,000 5000.01 0.4 8,000 3400.0050.3 9 18,000 7000.02 0.6 16,000 5500.0150.5 12,000 4500.0070.4 8,000 3000.0050.3 10 16,000 6000.02 0.6 14,000 5000.01 0.5 10,000 4000.0070.4 6,000 2500.0050.3 12 16,000 5000.02 0.6 13,000 4000.01 0.5 10,000 3000.0050.4 6,000 1800.0040.3 14 16,000 4500.0150.6 13,000 3600.0080.5 10,000 2800.0050.4 5,500 1600.0040.3 16 14,000 4000.0120.6 12,000 3200.0060.5 9,000 2500.0040.4 5,500 1500.0030.3 18 14,000 3000.01 0.6 12,000 2400.0060.5 8,000 2000.0040.4 5,000 1200.0020.3 20 12,000 2000.0070.6 10,000 1600.0050.5 7,000 1300.0030.4 4,500 90 0.001 0.3 22 12,000 1800.0050.6 10,000 1500.0030.5 6,000 1000.0020.4 4,200 60 0.001 0.3 1.2 6 20,000 9000.04 0.7 18,000 7000.03 0.6 14,000 6000.02 0.5 10,000 4000.01 0.4 8 18,000 8000.04 0.7 16,000 6000.02 0.6 12,000 5000.01 0.5 8,000 3400.0070.4 10 16,000 6000.03 0.7 12,000 5000.02 0.6 10,000 4300.01 0.5 8,000 3000.0050.4 12 14,000 6000.02 0.7 10,000 5000.01 0.6 9,000 4000.0070.5 7,000 2500.0050.4 16 12,000 400 0.018 0.7 9,000 300 0.01 0.6 8,000 260 0.005 0.5 6,000 180 0.003 0.4 1.4 6 22,000 1,000 0.06 0.8 20,000 800 0.04 0.7 18,000 700 0.03 0.56 12,000 450 0.02 0.42 12 16,000 700 0.03 0.8 13,000 500 0.01 0.7 11,000 400 0.007 0.56 8,000 280 0.005 0.42 1.5 4 23,000 1,2000.07 0.9 20,000 9000.05 0.75 18,000 800 0.04 0.6 14,000 600 0.03 0.45 6 23,000 1,0000.06 0.9 20,000 8000.04 0.75 18,000 700 0.03 0.6 14,000 500 0.02 0.45 8 20,000 9000.06 0.9 18,000 6000.03 0.7514,000 6000.03 0.6 10,000 3800.01 0.45 10 20,000 8000.04 0.9 16,000 5000.03 0.7514,000 5000.02 0.6 10,000 3500.01 0.45 12 16,000 7000.04 0.9 14,000 5000.02 0.7512,000 4300.02 0.6 8,000 3100.0070.45 14 14,000 6000.03 0.9 12,000 4000.02 0.7510,000 3800.01 0.6 7,500 2500.0070.45 16 12,000 5000.02 0.9 10,000 3600.01 0.75 9,000 3000.0070.6 6,800 2000.0050.45 18 10,000 400 0.02 0.9 9,000 330 0.008 0.75 8,000 260 0.005 0.6 6,000 170 0.004 0.45 20 9,000 320 0.014 0.9 8,000 280 0.005 0.75 7,000 200 0.004 0.6 5,500 150 0.003 0.45 25 8,000 250 0.01 0.9 7,000 200 0.004 0.75 6,000 150 0.003 0.6 4,500 100 0.002 0.45 30 7,000 200 0.005 0.9 6,000 150 0.003 0.75 5,000 110 0.002 0.6 4,000 80 0.0020.45 35 6,000 150 0.003 0.9 5,000 110 0.002 0.75 4,500 90 0.0020.6 3,500 60 0.0020.45 1.6 6 22,000 1,000 0.06 0.96 19,000 850 0.04 0.8 17,000 750 0.03 0.64 13,000 600 0.025 0.48 8 20,000 900 0.06 0.96 17,000 750 0.03 0.8 14,000 600 0.03 0.64 10,000 430 0.015 0.48 加工材料 Work Material 碳素钢・调质钢 Carbon Steels・Prehardened Steels S50C・NAK55・NAK80・HPM1 （～43HRC） 高硬度钢 Hardened Steels HPM38・STAVAX・SKD61 （～55HRC） 高硬度钢 Hardened Steels SKD11・PD613 （～62HRC） 高速钢 High Speed Steels SKH （～65HRC） 外径Dia. 颈长 Under Neck Length 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut min-1 mm/min ap mm ae mm min-1 mm/min ap mm ae mm min-1 mm/min ap mm ae mm min-1 mm/min ap mm ae mm 1.8 6 20,000 1,0000.07 1 18,000 9000.05 0.9 15,000 7500.04 0.7 12,000 6000.03 0.5 8 18,000 900 0.06 1 16,000 8000.04 0.9 12,000 6000.03 0.7 9,500 5000.02 0.5 10 16,000 800 0.06 1 14,000 7000.04 0.9 12,000 5000.03 0.7 9,500 4500.02 0.5 12 14,000 700 0.05 1 12,000 6000.03 0.9 10,000 5000.02 0.7 8,200 4000.01 0.5 14 14,000 700 0.05 1 12,000 6000.03 0.9 10,000 4300.02 0.7 8,200 3600.01 0.5 16 12,000 600 0.04 1 10,000 5000.02 0.9 9,200 4000.01 0.7 7,500 3400.0070.5 18 10,000 500 0.04 1 9,200 4100.02 0.9 8,500 3700.01 0.7 6,000 3200.0070.5 2 4 20,000 1,200 0.1 1.2 18,000 1,000 0.08 1 15,000 800 0.06 0.8 12,000 600 0.04 0.6 6 20,000 1,0000.08 1.2 18,000 9000.06 1 15,000 7500.05 0.8 12,000 6000.03 0.6 8 18,000 900 0.07 1.2 16,000 8000.05 1 12,000 6000.04 0.8 9,500 5000.02 0.6 10 16,000 800 0.06 1.2 14,000 7000.05 1 12,000 5000.04 0.8 9,500 4500.02 0.6 12 14,000 700 0.05 1.2 12,000 6000.04 1 10,000 5000.03 0.8 8,200 4000.01 0.6 14 14,000 700 0.04 1.2 12,000 6000.03 1 10,000 4300.02 0.8 8,200 3600.0070.6 16 12,000 600 0.04 1.2 10,000 5000.03 1 9,200 4000.02 0.8 7,500 3400.0070.6 18 10,000 500 0.03 1.2 9,200 4100.02 1 8,500 3700.01 0.8 6,000 3200.0050.6 20 10,000 400 0.03 1.2 9,200 3800.02 1 8,500 3400.01 0.8 6,000 2600.0050.6 25 9,000 350 0.02 1.2 8,500 330 0.015 1 8,000 300 0.008 0.8 5,000 180 0.004 0.6 30 8,000 300 0.015 1.2 7,500 280 0.01 1 7,000 250 0.006 0.8 4,500 150 0.004 0.6 35 7,000 250 0.012 1.2 6,500 230 0.008 1 6,000 200 0.005 0.8 4,000 120 0.003 0.6 40 6,000 200 0.008 1.2 5,500 180 0.005 1 5,000 150 0.004 0.8 3,500 100 0.003 0.6 50 5,000 120 0.005 1.2 4,500 100 0.004 1 4,000 80 0.003 0.8 3,000 55 0.0020.6 2.5 8 16,000 1,0000.08 1.5 14,000 8000.07 1.2510,000 7000.05 1 8,000 5000.03 0.75 12 14,000 800 0.07 1.5 12,000 7000.06 1.25 9,600 6000.04 1 7,500 4800.02 0.75 16 12,000 700 0.06 1.5 10,000 6000.05 1.25 8,500 5000.02 1 7,000 4000.01 0.75 20 10,000 600 0.06 1.5 8,200 5000.05 1.25 7,500 5000.02 1 5,000 4000.01 0.75 30 8,000 400 0.03 1.5 7,000 300 0.025 1.25 6,000 250 0.015 1 4,000 150 0.008 0.75 40 6,000 250 0.015 1.5 5,500 200 0.012 1.25 5,000 180 0.01 1 3,500 110 0.005 0.75 50 5,000 150 0.01 1.5 4,500 120 0.008 1.25 4,000 100 0.005 1 3,000 70 0.0040.75 3 8 16,000 1,0000.15 1.8 14,000 9000.1 1.5 10,000 8000.07 1.2 8,000 6000.05 0.9 12 14,000 900 0.1 1.8 12,000 8000.08 1.5 9,200 7000.06 1.2 7,200 5000.04 0.9 16 12,000 800 0.08 1.8 10,000 7000.07 1.5 8,500 6000.05 1.2 6,500 4000.03 0.9 20 10,000 800 0.08 1.8 9,000 7000.07 1.5 7,800 6000.04 1.2 5,800 4000.02 0.9 25 9,000 700 0.07 1.8 8,200 6000.06 1.5 7,000 5000.03 1.2 5,000 3600.01 0.9 30 8,000 700 0.05 1.8 7,000 6000.03 1.5 6,500 5000.02 1.2 4,500 3300.0070.9 备 注 Notes ※1 本切削参数仅供参考。请根据实际的加工形状和所使用的机床等调整切削参数。 ※2 切深量的ap表示轴向切深量，ae表示径向切深量。 ※3 切削高硬度钢时，建议使用油雾冷却方式。 ※4 轴向进刀建议采用螺旋进刀及倾斜进刀方式。 ※ 5 L（颈长）/D（外径）超过8倍时，立面附近的进给速度须调整至50%以下，切深量：ae调整至30%以下。 ※6 沟槽切削时建议参考切削参数表，切深量ap及进给速度设定为50%以下，并采用来回切削加工方式。 ※ 7 发生振刀时，请以相同的比率降低主轴转速和进给速度。此外，主轴转速过低时，也以相同的比率降低。 ※ 8 L（颈长）/D（外径）为５倍以上时，建议先使用颈长较短的刀具切削初期定位槽。 ※ 9 φ0.5以下或L（颈长）/D（外径）为15倍以上时，根据加工形状及使用机床等，有时必须对加工参数进行大幅调整。 ※1 These recommended cutting conditions indicate just reference. It should be adjusted according to milling shape and machine type. ※2 ap:Axial Depth of Cut, ae:Radial Depth of Cut. ※3 Recommend to use oil mist coolant for machining hardened steel. ※4 Recommend to apply herical or ramping for approaching into axial direction. ※ 5 Adjust feed rate 50% lower and cutting depth(ae) 30% lower for milling deep wall area. When L/D exceeds 8 for stable milling. ※6 For slotting, recommend reciprocating milling by adjusting feed & ap in below 50% of recommended milling condition. ※7 Reduce both spindle speed and feed at same rate for chattering and also for insu cient spindle speed of a machine. ※ 8 Recommend guide slotting process with short neck tool before milling with L/D 5 time or longer neck tool. ※ 9 Major adjustment of milling conditions appropriately on milling profile, machine tool and etc. required for the tools smaller than Dia. 0.5mm, or L/D 15 times longer. S 耐 钛热 合合 金金 Titanium Alloy Heat Resistant Alloy ○ S 钛耐 合热 金合金 Titanium Alloy Heat Resistant Alloy○ M 不锈钢 Stainless Steel ○ M不锈钢 Stainless Steel ○ H 高硬度钢 Hardened Steel 〜65 HRC ○ H 高硬度钢 Hardened Steel 〜65 HRC ○ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ 调质钢 P Prehardened Steel ◎ 调质钢 P Prehardened Steel ◎ 涂层Coating Square 长颈Long Neck Square 涂层Coating 长颈Long Neck 常规系列 无限白金涂层 长颈造型 MUGEN PREMIUM Long Neck Type Regular Line 常规系列 无限白金涂层 长颈造型 MUGEN PREMIUM Long Neck Type Regular Line 平底 平底
RkJQdWJsaXNoZXIy NDY3NTA=