D-110 D-111 不等螺旋角 Unequal Helix Angle 不等分割 Unequal Flute Spacing 切削参数参考表 Recommended Milling Conditions MUGEN COATING 4-Flute Long Neck High Efficient “Z” End Mill for Carbon Steels 无限涂层 SC用高效率“Z”长颈铣刀 规格 Size φ1 ～ φ6 MSCZ440-LN MSCZ440-LN High efficient machining on carbon steels. Continuous machining from plunging approach to slotting. Long neck type to prevent interference 可连对续应加碳工素。钢防的干高涉效的率长加颈工型！可进行插铣进刀到沟槽加工的 产品代码 Code No. (D)外径 Dia. (ℓ)刃长 Length of Cut (ℓ1)颈长 Under Neck Length (d2)颈径 Neck Dia. (γ)颈角 Neck Taper Angle (d)柄径 Shank Dia. (L)全长 Overall Length 定价（日元） Retail Price 08-00136-01013 1 1.5 3 0.95 12° 4 50 4,800 08-00136-01014 4 0.95 12° 4 50 4,900 08-00136-01015 5 0.95 12° 4 50 5,100 08-00136-01513 1.5 2.3 4.5 1.45 12° 4 50 5,800 08-00136-01514 6 1.45 12° 4 50 6,100 08-00136-01515 7.5 1.45 12° 4 50 6,400 08-00136-02013 2 3 6 1.94 12° 6 50 6,400 08-00136-02014 8 1.94 12° 6 50 6,700 08-00136-02015 10 1.94 12° 6 50 7,000 08-00136-02513 2.5 3.8 7.5 2.4 12° 6 50 6,400 08-00136-02514 10 2.4 12° 6 50 6,800 08-00136-02515 12.5 2.4 12° 6 60 7,400 ★ 08-00136-03013 3 4.5 9 2.85 12° 6 50 6,400 ★ 08-00136-03014 12 2.85 12° 6 50 6,700 ★ 08-00136-03015 15 2.85 12° 6 60 7,000 ★ 08-00136-03513 3.5 5.3 10.5 3.35 12° 6 50 6,700 ★ 08-00136-03514 14 3.35 12° 6 60 7,400 ★ 08-00136-03515 17.5 3.35 12° 6 60 7,800 ★ 08-00136-04013 4 6 12 3.8 12° 6 50 6,700 ★ 08-00136-04014 16 3.8 12° 6 60 7,200 ★ 08-00136-04015 20 3.8 12° 6 60 7,500 ★ 08-00136-04513 4.5 6.8 13.5 4.3 12° 6 50 7,200 ★ 08-00136-04514 18 4.3 12° 6 60 7,800 ★ 08-00136-04515 22.5 4.3 12° 6 60 8,300 ★ 08-00136-05013 5 7.5 15 4.8 12° 6 50 7,200 ★ 08-00136-05014 20 4.8 12° 6 60 7,600 ★ 08-00136-05015 25 4.8 12° 6 60 7,900 ★ 08-00136-05513 5.5 8.3 16.5 5.3 12° 6 50 7,800 ★ 08-00136-05514 22 5.3 12° 6 60 8,500 ★ 08-00136-05515 27.5 5.3 12° 6 60 8,900 ★ 08-00136-06013 6 9 18 5.8 − 6 60 7,800 ★ 08-00136-06014 24 5.8 − 6 60 8,300 ★ 08-00136-06015 30 5.8 − 6 70 8,700 ★ 返修对应（柄长须在15mm以上。详情请咨询本公司。） 请指定MSCZ440-LN 外径（D）×刃长（ℓ）×颈长（ℓ1）。 ※(γ)为参考值。 When you order, indicate MSCZ440-LN (D)×(ℓ)×(ℓ1). ※(γ) is reference value. 订购方法 How to Order 单位 [规格：mm／价格：日元] Unit [Size : mm / Retail Price : JPY] 加工材料 Work Material 碳素钢 Carbon Steels S50C 合金钢 Alloy Steels SCM・SKD 调质钢 Prehardened Steels （～40HRC） 外径Dia. 颈长 Under Neck Length L（颈长）/ D（刃径） L/D 侧面 Side Milling 沟槽 Slotting 插铣 Plunging 侧面 Side Milling 沟槽 Slotting 插铣 Plunging 侧面 Side Milling 沟槽 Slotting 插铣 Plunging 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min 1 3 3 18,900 76017,000 40017,000 100 18,100 65015,300 30015,300 50 15,400 47012,300 240 12,300 50 4 4 16,700 60015,000 32015,000 70 16,200 52013,500 22013,500 40 13,800 40010,800 170 10,800 40 5 5 13,300 40012,000 20012,000 50 12,900 35010,900 13010,900 30 11,000 180 8,800 100 8,800 30 1.5 4.5 3 14,200 86012,500 48012,500 120 13,000 75011,300 36011,300 100 11,100 560 9,100 290 9,100 100 6 4 12,200 660 11,000 380 11,000 100 11,600 580 9,500 260 9,500 70 9,900 430 7,600 210 7,600 70 7.5 5 10,000 4509,000 2409,000 70 9,600 4007,600160 7,600 50 8,200200 6,100130 6,100 50 2 6 3 11,800 1,000 10,600 580 10,600 150 10,400 870 8,900 440 8,900 100 8,900 680 7,200 350 7,200 100 8 4 10,400 8109,400 4609,400120 9,100 6608,000310 8,000 70 7,700460 6,400250 6,400 70 10 5 8,400 5607,600 2907,600100 8,000 4806,500190 6,500 50 6,800230 5,200150 5,200 50 2.5 7.5 3 10,1001,2008,600 7708,600200 8,4001,0007,600580 7,600150 7,200780 6,100460 6,100150 10 4 8,600 9007,400 5307,400150 7,400 7806,600360 6,600100 6,300500 5,300290 5,300100 12.5 5 7,100 6506,200 3706,200120 6,800 5605,400240 5,400 70 5,800270 4,300190 4,300 70 3 9 3 9,6001,5008,300 8408,300250 7,1001,1507,200620 7,200150 6,200800 5,800500 5,800150 12 4 8,0001,1506,900 6406,900200 6,200 9006,000440 6,000120 5,300530 4,800350 4,800120 15 5 6,800 7405,900 4205,900150 5,800 6205,100270 5,100100 4,900300 4,100220 4,100100 3.5 10.5 3 8,7001,5407,500 9207,500250 6,8001,2006,600690 6,600150 5,800840 5,200530 5,200150 14 4 7,5001,1806,400 7206,400200 5,600 9505,400490 5,400120 4,800540 4,300380 4,300120 17.5 5 6,300 8205,400 4605,400150 5,200 6504,700300 4,700100 4,400300 3,600230 3,600100 4 12 3 8,1001,6006,8001,0006,800250 6,6001,2505,900750 5,900150 5,600860 4,700600 4,700150 16 4 6,8001,2005,600 7605,600200 5,500 9505,000520 5,000120 4,700560 3,900400 3,900120 20 5 5,700 8504,800 5004,800150 4,800 7004,200320 4,200100 4,100320 3,300250 3,300100 4.5 13.5 3 7,4001,6406,1001,0006,100250 6,4001,3005,300750 5,300150 5,400900 4,300600 4,300150 18 4 6,5001,2005,100 8005,100200 5,400 9504,500550 4,500120 4,600600 3,600400 3,600120 22.5 5 5,200 8504,300 5204,300150 4,600 7003,800340 3,800100 3,900320 3,000270 3,000100 5 15 3 6,8001,8405,5001,0005,500250 6,1001,4004,800750 4,800150 5,200950 3,900600 3,900150 20 4 6,0001,2504,800 8004,800200 5,2001,0004,200550 4,200120 4,400600 3,300400 3,300120 25 5 4,900 8503,900 5203,900150 4,400 7003,500340 3,500100 3,700340 2,800270 2,800100 5.5 16.5 3 6,2001,9005,1001,0005,100250 5,9001,4004,400750 4,400150 5,000950 3,600600 3,600150 22 4 5,6001,2504,400 8004,400200 4,9001,0003,900550 3,900120 4,200620 3,100400 3,100120 27.5 5 4,600 8503,700 5503,700150 4,200 7003,200340 3,200100 3,600350 2,600270 2,600100 6 18 3 5,8001,9004,7001,0004,700250 5,5001,4004,100750 4,100150 4,700950 3,400600 3,400150 24 4 5,2001,2504,100 8004,100200 4,6001,0003,700550 3,700120 3,900620 2,900400 2,900120 30 5 4,300 8503,400 5503,400150 4,000 7003,000340 3,000100 3,400350 2,400270 2,400100 切深量 Depth of Cut （D：外径 Dia.） D 1D(L/D=3) 0.5D(L/D≧4) 沟槽 Slotting D 0.5D(φ1～2.5) 1D(φ3～6) ※0.5D(L/D≧4) 刃长 Length of Cut 侧面 Side Milling 0.12D(L/D=3) 0.09D(L/D=4) 0.075D(L/D=5) 插铣 Plunging D 0.5D(φ1～2.5) 1D(φ3～6) ※0.5D(L/D≧4) 沟槽 Slotting D 0.5D 刃长 Length of Cut 侧面 Side Milling 0.12D(L/D=3) 0.09D(L/D=4) 0.075D(L/D=5) 插铣 Plunging D 0.5D(φ1～2.5) 1D(φ3～6) ※0.5D(L/D≧4) 沟槽 Slotting D 0.5D 刃长 Length of Cut 侧面 Side Milling 0.12D(L/D=3) 0.09D(L/D=4) 0.075D(L/D=5) 插铣 Plunging 备 注 Notes ※1 测量刀具长度时请测量子刃。 ※2 请根据机床刚性和工件的夹持状态等调整切削参数。 实际加工时请根据加工形状、目的以及所用的机床等调整切削参数。 ※3 请以相同的比率调整主轴转速和进给速度。 ※4 使用冷却液时请尽量增大流量、加高压力，以排出切屑。 ※5 插铣时若排屑不佳，请调整轴向切深量和进给速度。 ※6 排屑不佳可能会导致刀具崩刃和折断，敬请注意。 ※7 建议使用刚性较大的铣刀刀柄和机床。 ※8 请尽量缩短刀具的伸出量。 ※1 Please choose the short end tooth when measure the tool length. ※2 Adjust milling condition conforming with machine rigidity and clamping condition. Final milling conditions are subject to machining profile, purpose and machine status. ※3 Adjust both Spindle Speed and Feed at the same rate. ※4 Please increasing the coolant flow rate and pressure as much as possible, and supply it su ciently to the machining point and flute. ※5 Please change the Depth of Cut or Feed when chips could not remove smoothly during plunging. ※6 Please be noted there would be a possible tool chipping or breakage when the chip removal is insu cient. ※7 Use a rigid and precise machine and chuck holder. ※8 Overhang of end mill should be as short as possible from spindle nose. 插铣深度参照切削参数表 Plunge depth is refered to recommended milling conditions ● 采用不等分割、不等螺旋角和提高刃部刚性的设计，可最大限度地抑制 振刀，实现高效率加工！ ● 采用新开发的特殊刀刃形状，可实现应对侧面加工、沟槽加工、插铣加 工进刀的多种性能。 ● 采用无限涂层，可进行延长刀具寿命的稳定加工。 ● 防止干涉加工材料的长颈型，颈长备有外径的3倍、4倍、5倍可选。 ● Unequal flute spacing, unequal helix angle and high rigid end profile design to minimize chatter realize high e cient machining. ● New developed special edge profile realized multi-functional performance of side milling, slot milling and plunging approaches on carbon steels. ● Long time stable machining is realized by adopting MUGEN COATING. ● Long neck type prevent interference with work material, the Under neck length lined up with L/D=3 to 5. 40°42° β° α° α° β° 共有33种规格 Total 33 sizes 涂层Coating Square 长颈Long Neck Square 涂层Coating 长颈Long Neck 调质钢 P Prehardened Steel ◎ 调质钢 P Prehardened Steel ◎ P 合金钢 Alloy Steel ◎ P 合金钢 Alloy Steel ◎ P 碳素钢 Carbon Steel ◎ P 碳素钢 Carbon Steel ◎ 高效率加工 High E cient Milling 高效率加工 High E cient Milling 平底 平底
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