NS TOOL General Catalog Vol.21_cn

D-144 D-145 加工材料 Work Material ABS・MC尼龙・PTFE ABS・MC nylon ・PTFE 聚碳酸酯・POM・PEEK Polycarbonate・POM・PEEK 亚克力・电木 Acrylic・Bakelite 外径Dia. 刃长 Length of Cut 颈长 Under neck Length L(颈长)/ D(外径) L/D 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 侧面Side Milling 沟槽Slotting 侧面 Side Milling 沟槽Slotting 侧面Side Milling 沟槽Slotting 侧面 Side Milling 沟槽Slotting 侧面Side Milling 沟槽Slotting 侧面 Side Milling 沟槽Slotting min-1 mm/min ap mm ae mm ap mm min-1 mm/min ap mm ae mm ap mm min-1 mm/min ap mm ae mm ap mm 0.8 1.2 − 1.5 20,000 2,640 1,320 1.2 0.16 0.8 20,000 2,200 1,100 1.2 0.16 0.8 20,000 1,760 880 1.2 0.16 0.8 4 5 19,000 2,130 1,060 1.2 0.08 0.4 19,000 1,770 880 1.2 0.08 0.4 19,000 1,420 710 1.2 0.08 0.4 6 7.5 17,300 1,750 870 1.2 0.047 0.23 17,300 1,460 730 1.2 0.047 0.23 17,300 1,160 580 1.2 0.047 0.23 8 10 14,000 1,010 500 1.2 0.02 0.096 14,000 840 420 1.2 0.02 0.096 14,000 670 330 1.2 0.02 0.096 10 12.5 13,400 880 440 1.2 0.0160.08 13,400 730 360 1.2 0.0160.08 13,400 580 290 1.2 0.0160.08 12 15 12,700 750 370 1.2 0.0130.06412,700 620 310 1.2 0.0130.06412,700 500 250 1.2 0.0130.064 14 17.5 12,300 640 320 1.2 0.01 0.04812,300 540 270 1.2 0.01 0.04812,300 430 210 1.2 0.01 0.048 16 20 12,000 550 270 1.2 0.0070.03212,000 460 230 1.2 0.0070.03212,000 360 180 1.2 0.0070.032 0.9 1.35 − 1.5 18,500 2,660 1,330 1.35 0.18 0.9 18,500 2,220 1,110 1.35 0.18 0.9 18,500 1,770 880 1.35 0.18 0.9 6 6.7 16,500 1,890 940 1.35 0.065 0.32 16,500 1,570 780 1.35 0.065 0.32 16,500 1,260 630 1.35 0.065 0.32 8 8.9 13,500 1,280 640 1.35 0.035 0.17 13,500 1,070 530 1.35 0.035 0.17 13,500 850 420 1.35 0.035 0.17 1 1.5 − 1.5 17,000 2,650 1,320 1.5 0.2 1 17,000 2,210 1,100 1.5 0.2 1 17,000 1,760 880 1.5 0.2 1 4 4 16,500 2,390 1,190 1.5 0.15 0.75 16,500 1,990 990 1.5 0.15 0.75 16,500 1,590 790 1.5 0.15 0.75 6 6 15,500 1,980 990 1.5 0.084 0.41 15,500 1,650 820 1.5 0.084 0.41 15,500 1,320 660 1.5 0.084 0.41 8 8 14,400 1,690 840 1.5 0.05 0.25 14,400 1,400 700 1.5 0.05 0.25 14,400 1,120 560 1.5 0.05 0.25 10 10 13,000 1,110 550 1.5 0.024 0.12 13,000 920 460 1.5 0.024 0.12 13,000 740 370 1.5 0.024 0.12 12 12 12,400 980 490 1.5 0.0210.1 12,400 820 410 1.5 0.0210.1 12,400 650 320 1.5 0.0210.1 14 14 12,000 870 430 1.5 0.0180.08812,000 730 360 1.5 0.0180.08812,000 580 290 1.5 0.0180.088 15 15 11,700 820 410 1.5 0.0160.08 11,700 680 340 1.5 0.0160.08 11,700 540 270 1.5 0.0160.08 18 18 11,300 680 340 1.5 0.0120.05611,300 570 280 1.5 0.0120.05611,300 450 220 1.5 0.0120.056 20 20 11,000 600 300 1.5 0.0080.04 11,000 500 250 1.5 0.0080.04 11,000 400 200 1.5 0.0080.04 1.5 2.25 − 1.5 13,300 2,590 1,290 2.25 0.3 1.5 13,300 2,150 1,070 2.25 0.3 1.5 13,300 1,720 860 2.25 0.3 1.5 6 4 12,800 2,350 1,170 2.25 0.22 1.1 12,800 1,950 970 2.25 0.22 1.1 12,800 1,560 780 2.25 0.22 1.1 8 5.3 12,200 2,060 1,030 2.25 0.14 0.7 12,200 1,720 860 2.25 0.14 0.7 12,200 1,370 680 2.25 0.14 0.7 10 6.7 11,400 1,850 920 2.25 0.1 0.54 11,400 1,540 770 2.25 0.1 0.54 11,400 1,230 610 2.25 0.1 0.54 12 8 10,600 1,650 820 2.25 0.075 0.37 10,600 1,380 690 2.25 0.075 0.37 10,600 1,100 550 2.25 0.075 0.37 15 10 9,400 1,150 570 2.25 0.036 0.18 9,400 960 480 2.25 0.036 0.18 9,400 770 380 2.25 0.036 0.18 18 12 9,000 1,050 520 2.25 0.032 0.15 9,000 870 430 2.25 0.032 0.15 9,000 700 350 2.25 0.032 0.15 20 13.3 8,700 980 490 2.25 0.0280.14 8,700 810 400 2.25 0.0280.14 8,700 650 320 2.25 0.0280.14 23 15.3 8,300 880 440 2.25 0.0240.11 8,300 730 360 2.25 0.0240.11 8,300 580 290 2.25 0.0240.11 25 16.7 8,100 820 410 2.25 0.02 0.1 8,100 680 340 2.25 0.02 0.1 8,100 550 270 2.25 0.02 0.1 30 20 7,500 690 340 2.25 0.0120.06 7,500 570 280 2.25 0.0120.06 7,500 460 230 2.25 0.0120.06 2 3 − 1.5 9,900 2,320 1,160 3 0.4 2 9,900 1,930 960 3 0.4 2 9,900 1,550 770 3 0.4 2 6 3 9,900 2,320 1,160 3 0.4 2 9,900 1,930 960 3 0.4 2 9,900 1,550 770 3 0.4 2 8 4 9,500 2,140 1,070 3 0.3 1.5 9,500 1,780 890 3 0.3 1.5 9,500 1,420 710 3 0.3 1.5 10 5 9,100 1,960 980 3 0.2 1 9,100 1,640 820 3 0.2 1 9,100 1,310 650 3 0.2 1 12 6 8,600 1,800 900 3 0.16 0.83 8,600 1,500 750 3 0.16 0.83 8,600 1,200 600 3 0.16 0.83 15 7.5 7,700 1,560 780 3 0.11 0.58 7,700 1,300 650 3 0.11 0.58 7,700 1,040 520 3 0.11 0.58 20 10 6,200 1,050 520 3 0.048 0.24 6,200 870 430 3 0.048 0.24 6,200 700 350 3 0.048 0.24 24 12 5,900 950 470 3 0.0420.2 5,900 790 390 3 0.0420.2 5,900 630 310 3 0.0420.2 30 15 5,300 810 400 3 0.0320.16 5,300 680 340 3 0.0320.16 5,300 540 270 3 0.0320.16 40 20 4,500 620 310 3 0.0160.08 4,500 510 250 3 0.0160.08 4,500 410 200 3 0.0160.08 加工材料 Work Material ABS・MC尼龙・PTFE ABS・MC nylon ・PTFE 聚碳酸酯・POM・PEEK Polycarbonate・POM・PEEK 亚克力・电木 Acrylic・Bakelite 外径Dia. 刃长 Length of Cut 颈长 Under neck Length L(颈长)/ D(外径) L/D 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 侧面Side Milling 沟槽Slotting 侧面 Side Milling 沟槽Slotting 侧面Side Milling 沟槽Slotting 侧面 Side Milling 沟槽Slotting 侧面Side Milling 沟槽Slotting 侧面 Side Milling 沟槽Slotting min-1 mm/min ap mm ae mm ap mm min-1 mm/min ap mm ae mm ap mm min-1 mm/min ap mm ae mm ap mm 3 4.5 − 1.5 6,600 2,060 1,030 4.5 0.6 3 6,600 1,710 850 4.5 0.6 3 6,600 1,370 680 4.5 0.6 3 10 3.3 6,500 2,010 1,000 4.5 0.55 2.7 6,500 1,670 830 4.5 0.55 2.7 6,500 1,340 670 4.5 0.55 2.7 12 4 6,300 1,910 950 4.5 0.45 2.2 6,300 1,590 790 4.5 0.45 2.2 6,300 1,270 630 4.5 0.45 2.2 15 5 5,900 1,760 880 4.5 0.3 1.5 5,900 1,460 730 4.5 0.3 1.5 5,900 1,170 580 4.5 0.3 1.5 20 6.7 5,200 1,500 750 4.5 0.21 1 5,200 1,250 620 4.5 0.21 1 5,200 1,000 500 4.5 0.21 1 24 8 4,600 1,290 640 4.5 0.15 0.75 4,600 1,080 540 4.5 0.15 0.75 4,600 860 430 4.5 0.15 0.75 30 10 3,700 920 460 4.50.0720.36 3,700 770 380 4.5 0.072 0.36 3,700 610 300 4.5 0.072 0.36 36 12 3,400 830 410 4.50.0630.31 3,400 690 340 4.5 0.063 0.31 3,400 550 270 4.5 0.063 0.31 4 6(d4) − 1.5 4,900 1,910 950 6 0.8 4 4,900 1,590 790 6 0.8 4 4,900 1,270 630 6 0.8 4 6(d6) − 1.5 4,900 1,910 950 6 0.8 4 4,900 1,590 790 6 0.8 4 4,900 1,270 630 6 0.8 4 6 10 2.5 4,900 1,910 950 6 0.8 4 4,900 1,590 790 6 0.8 4 4,900 1,270 630 6 0.8 4 15 3.8 4,800 1,810 900 6 0.65 3.2 4,800 1,510 750 6 0.65 3.2 4,800 1,200 600 6 0.65 3.2 20 5 4,400 1,640 820 6 0.4 2 4,400 1,360 680 6 0.4 2 4,400 1,090 540 6 0.4 2 30 7.5 3,600 1,270 630 6 0.23 1.1 3,600 1,060 530 6 0.23 1.1 3,600 850 420 6 0.23 1.1 40 10 2,700 850 420 6 0.0960.48 2,700 710 350 6 0.096 0.48 2,700 570 280 6 0.096 0.48 5 7.5 − 1.5 3,900 1,820 910 7.5 1 5 3,900 1,510 750 7.5 1 5 3,900 1,210 600 7.5 1 5 30 6 3,300 1,410 700 7.5 0.41 2 3,300 1,180 590 7.5 0.41 2 3,300 940 470 7.5 0.41 2 40 8 2,700 1,140 570 7.5 0.25 1.2 2,700 950 470 7.5 0.25 1.2 2,700 760 380 7.5 0.25 1.2 6 9 − 1.5 3,300 1,750 870 9 1.2 6 3,300 1,460 730 9 1.2 6 3,300 1,170 580 9 1.2 6 40 6.7 2,600 1,270 630 9 0.43 2.1 2,600 1,060 530 9 0.43 2.1 2,600 850 420 9 0.43 2.1 60 10 1,800 780 390 9 0.14 0.72 1,800 650 320 9 0.14 0.72 1,800 520 260 9 0.14 0.72 80 13.3 1,600 650 320 9 0.11 0.56 1,600 540 270 9 0.11 0.56 1,600 430 210 9 0.11 0.56 备 注 Notes ※1 本切削参数为粗加工时的参考值。请根据实际的加工形状和所使用机床的刚性等调整切削参数。 ※2 精加工时,请根据要求精度等调整切削参数。 ※3 内角等刀具负载增大的部位可能需要调整切削参数。 ※4 L/D较大的刀具(L/D≥10)发生倾斜时,必须降低进给速度或切深量。 ※5 L/D>20的刀具请根据L/D=20左右的切削参数参考值,充分降低主轴转速、进给速度、切深量,调整切削参数。 ※6 建议使用吹气冷却方式。 ※7 加工过程中切屑卡入、缠绕可能会有损加工面品质,因此请注意排屑。 ※8 请尽量抑制刀具的偏摆量。 ※9 采用接触方式测量刀具长度时,尤其是φ1以下的尺寸,请注意避免发生崩刃。 ※10 发生振刀时,请以相同的比率降低主轴转速和进给速度。 此外,主轴转速过低时,也以相同的比率降低。 ※1 These recommended cutting conditions indicate just reference for roughing. It should be adjusted according to milling shape and machine type. ※2 For finishing process, please adjust to the optimized condition to meet the requirement of machining accuracy. ※3 Necessary to adjust the cutting condition at the parts overloading against the tools such as inner corner parts. ※4 When a tool with L/D 10 times and longer deflects on milling, please reduce Feed or Depth of Cut. ※5 For a tool with L/D longer than 20 times, reduce spindle speed, feed rate and depth of cut at su cient values by referring the cutting conditions of L/D 20 times. ※6 Air blow is recommended. ※7 Care for chip removal to avoid being stuck or caught during process for better surface quality. ※8 Minimize chucking runout. ※9 Pay keen attention for tool length measurement with contact-type equipment for the tools under φ1 to avoid cutting edge damage. ※10 Reduce both spindle speed and feed at same rate for chattering and also for insu cient spindle speed of a machine. 切削参数参考表 Recommended Milling Conditions 切削参数参考表 Recommended Milling Conditions RSES230 RSES230 树脂加工 Resin Milling 树脂加工 Resin Milling N 铜合金 Copper ○ N铜合金 Copper ○ N 铝合金 Aluminium Alloy ○ N铝合金 Aluminium Alloy ○ Square 全刃长 Full Cutting Length 长颈Long Neck 无涂层 Non-Coating 无涂层 Non-Coating Square 全刃长 Full Cutting Length 长颈Long Neck O Resin ◎ 树脂 O 树脂 Resin ◎ 平 底 平底

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