E-010 E-011 切削参数参考表 Recommended Milling Conditions MUGEN COATING 2-Flute Short Flute Ball End Mill 无限涂层 短刃造型球头铣刀 规格 Size R0.1 ~ R6 MSB230S MSB230S 2-flute standard type with helix angle 30°. L/D=1 to increase rigidity 标准2刃30° 刃长为外径 螺旋角造型 1倍的短刃造型,具有高刚性 ● 采用高刚性设计,实现了无振刀高速加工。 ● High rigid design reduced chatter in high speed cutting. 产品代码 Code No. (R)球头半径 Radius (ℓ)刃长 Length of Cut (D)外径 Dia. (γ)颈角 Neck Taper Angle (d)柄径 Shank Dia. (L)全长 Overall Length 定价(日元) Retail Price 08-00530-00010 R0.1 0.2 0.2 9° 4 50 10,000 08-00530-00015 R0.15 0.3 0.3 9° 4 50 8,200 08-00530-00020 R0.2 0.4 0.4 9° 4 50 6,100 08-00530-00025 R0.25 0.5 0.5 9° 4 50 5,800 08-00530-00030 R0.3 0.6 0.6 9° 4 50 5,800 08-00530-00035 R0.35 0.7 0.7 9° 4 50 6,200 08-00530-00040 R0.4 0.8 0.8 9° 4 50 5,500 08-00530-00045 R0.45 0.9 0.9 9° 4 50 6,200 08-00530-00050 R0.5 1 1 9° 4 50 5,100 08-00530-00060 R0.6 1.2 1.2 9° 4 50 6,000 08-00530-00070 R0.7 1.4 1.4 9° 4 50 6,000 08-00530-00075 R0.75 1.5 1.5 9° 4 50 6,000 08-00530-00080 R0.8 1.6 1.6 9° 4 50 6,000 08-00530-00090 R0.9 1.8 1.8 9° 4 50 6,200 08-00530-00100 R1 2 2 9° 4 60 4,500 08-00530-00125 R1.25 2.5 2.5 9° 4 60 6,800 08-00530-00150 R1.5 3 3 9° 4 60 6,000 08-00530-00175 R1.75 3.5 3.5 9° 4 60 7,700 08-00530-00200 R2 4 4 9° 6 60 5,500 08-00530-00250 R2.5 5 5 9° 6 70 6,400 08-00530-00300 R3 6 6 − 6 80 6,800 08-00530-00400 R4 8 8 − 8 90 10,600 08-00530-00500 R5 10 10 − 10 100 13,500 08-00530-00600 R6 12 12 − 12 110 20,900 加工材料 Work Material 碳素钢 Carbon Steels S50C 合金钢・调质钢 Alloy Steels Prehardened Steels SCM・SKD・SUS・HPM・NAK 高硬度钢 Hardened Steels SKD61 (~52HRC) 铝合金 Aluminium Alloy 铜合金 Copper 切削速度 Cutting Speed 150m/min 120~150m/min 80~100m/min 150m/min~ 100~150m/min (R)球头半径 Radius 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed 主轴转速 Spindle Speed 进给速度 Feed min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min 0.1 50,000 400 50,000 340 50,000 200 50,000 500 50,000 500 0.2 50,000 630 50,000 600 50,000 630 50,000 600 50,000 600 0.3 50,000 930 50,000 940 48,000 900 50,000 750 50,000 750 0.4 50,000 1,200 48,000 1,200 36,000 900 50,000 1,000 50,000 1,000 0.5 48,000 1,430 38,000 1,200 29,000 900 50,000 1,250 48,000 1,000 0.6 40,000 1,430 32,000 1,200 24,000 810 50,000 1,480 40,000 1,080 0.8 30,000 1,270 24,000 1,000 18,000 670 50,000 1,900 30,000 1,160 1 24,000 1,160 19,000 800 14,300 600 48,000 2,400 24,000 1,200 1.5 16,000 930 13,000 600 9,600 460 32,000 2,400 16,000 1,200 2 12,000 930 10,000 570 7,200 450 24,000 2,400 12,000 1,200 2.5 9,600 930 8,000 560 5,700 450 19,000 2,400 9,600 1,200 3 8,000 930 6,400 540 4,800 450 16,000 2,400 8,000 1,200 4 6,000 900 4,800 540 3,600 450 12,000 2,400 6,000 1,200 5 4,800 900 3,800 540 2,900 450 9,600 2,300 4,800 1,150 6 4,000 900 3,200 540 2,400 450 8,000 2,100 4,000 1,050 切深量 Depth of Cut (R:球头半径 Radius) 0.1×R (~45HRC) ~0.08×R(~52HRC) ~0.16×R R≦0.3(~45HRC) ~0.25×R R≦3 (~45HRC) ~0.3×R R≧4 (~45HRC) ~0.05×R (~52HRC) ~0.15×R R<0.1 ~0.2×R 0.1≦R≦0.5 ~0.3×R R>0.5 备 注 Notes ※1 沟槽加工时,请将进给速度调为上述参数的60%。 ※2 刀具伸出量请以4D为标准,伸出量超出该标准时请调整切削参数。 ※3 建议使用吹气或油雾冷却方式。 ※4 请以相同的比率调整主轴转速和进给速度。 ※1 When slotting, reduce the feed by 60% from the above values. ※2 Length of overhang is 4 times Dia. as standard. When it is longer than 4 times Dia., adjust the conditions listed above. ※3 Recommended oil mistair or blow. ※4 Adjust both spindle speed and feed at the same rate. 请指定MSB230S 球头半径(R)。 ※(γ)为参考值。 When you order, indicate MSB230S (R). ※(γ) is reference value. 订购方法 How to Order 单位 [规格:mm/价格:日元] Unit [Size : mm / Retail Price : JPY] 共有24种规格 Total 24 sizes 涂层Coating Ball 全刃长 Full Cutting Length 涂层Coating Ball 全刃长 Full Cutting Length 常规系列 无限涂层 全刃长造型 MUGEN COATING Full Cutting Length Type Regular Line 常规系列 无限涂层 全刃长造型 MUGEN COATING Full Cutting Length Type Regular Line O 树脂 Resin ○ O树脂 Resin ○ N 铜合金 Copper ○ N铜合金 Copper ○ N 铝合金 Aluminium Alloy ○ N铝合金 Aluminium Alloy ○ M 不锈钢 Stainless Steel ○ M不锈钢 Stainless Steel ○ H 高硬度钢 Hardened Steel 〜52 HRC ○ H 高硬度钢 Hardened Steel 〜52 HRC ○ 调质钢 P Prehardened Steel ◎ 调质钢 P Prehardened Steel ◎ P 合金钢 Alloy Steel ◎ P 合金钢 Alloy Steel ◎ P 碳素钢 Carbon Steel ◎ P 碳素钢 Carbon Steel ◎ 球 头 球头
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