E-106 E-107 切削参数参考表 Recommended Milling Conditions 切削参数参考表 Recommended Milling Conditions DRB230 DRB230 加工材料 Work Material 铜合金 Copper 钨铜 Copper Tungsten (W70% - Cu30%) （R）球头半径 Radius 颈长 Under Neck Length L（颈长）/ D（外径） L/D 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 0.05 0.3 3 0.01 0.01 200 40,000 0.008 0.008 150 30,000 0.5 5 0.007 0.007 150 40,000 0.005 0.005 100 30,000 0.075 0.3 2 0.015 0.02 250 40,000 0.01 0.015 180 30,000 0.5 3.3 0.015 0.02 200 40,000 0.008 0.015 150 30,000 1 6.7 0.007 0.01 150 40,000 0.005 0.008 100 30,000 0.1 0.5 2.5 0.025 0.05 500 40,000 0.02 0.04 350 30,000 0.75 3.75 0.025 0.05 450 40,000 0.02 0.04 300 30,000 1 5 0.02 0.04 400 40,000 0.015 0.03 250 30,000 1.5 7.5 0.015 0.03 300 40,000 0.008 0.02 150 30,000 2 10 0.008 0.015 200 40,000 0.005 0.01 100 30,000 0.15 0.5 1.7 0.03 0.07 700 40,000 0.03 0.07 500 30,000 1 3.3 0.03 0.07 700 40,000 0.03 0.07 500 30,000 1.5 5 0.025 0.05 500 40,000 0.02 0.05 300 30,000 2 6.7 0.015 0.03 400 40,000 0.01 0.02 200 30,000 0.2 0.5 1.3 0.05 0.1 1,000 40,000 0.04 0.08 700 30,000 1 2.5 0.05 0.1 1,000 40,000 0.04 0.08 700 30,000 1.5 3.8 0.04 0.08 1,000 40,000 0.03 0.06 700 30,000 2 5 0.035 0.06 600 40,000 0.02 0.05 350 30,000 3 7.5 0.02 0.04 400 30,000 0.01 0.03 200 25,000 4 10 0.008 0.015 250 25,000 0.005 0.01 100 18,000 5 12.5 0.005 0.015 200 25,000 0.005 0.01 80 16,000 6 15 0.005 0.015 150 22,000 0.005 0.01 70 14,000 0.25 1 2 0.08 0.15 800 40,000 0.08 0.15 500 30,000 1.5 3 0.08 0.15 800 40,000 0.08 0.15 500 30,000 2 4 0.08 0.15 800 40,000 0.08 0.15 500 30,000 3 6 0.06 0.1 600 35,000 0.06 0.08 400 27,000 4 8 0.04 0.08 400 30,000 0.025 0.05 200 22,000 5 10 0.02 0.04 300 25,000 0.01 0.02 150 18,000 6 12 0.015 0.03 250 22,000 0.005 0.01 120 16,000 0.3 1 1.7 0.12 0.2 1,600 40,000 0.12 0.2 1,200 30,000 1.5 2.5 0.12 0.2 1,600 40,000 0.12 0.2 1,200 30,000 2 3.3 0.12 0.2 1,600 40,000 0.12 0.2 1,200 30,000 3 5 0.1 0.14 1,000 40,000 0.08 0.1 700 30,000 4 6.7 0.07 0.1 700 30,000 0.04 0.06 400 25,000 5 8.3 0.05 0.08 600 27,000 0.02 0.04 300 22,000 6 10 0.04 0.06 500 25,000 0.01 0.03 200 20,000 8 13.3 0.015 0.05 400 22,000 0.005 0.02 150 18,000 10 16.7 0.015 0.03 350 20,000 0.005 0.01 120 16,000 0.4 1.5 1.9 0.15 0.3 2,000 40,000 0.15 0.3 1,400 30,000 2 2.5 0.15 0.3 2,000 40,000 0.15 0.3 1,400 30,000 3 3.8 0.15 0.3 2,000 40,000 0.15 0.3 1,400 30,000 4 5 0.12 0.2 1,600 35,000 0.1 0.16 1,000 27,000 5 6.3 0.1 0.18 1,200 32,000 0.08 0.12 750 24,000 6 7.5 0.08 0.15 1,000 30,000 0.05 0.1 500 20,000 8 10 0.05 0.06 700 22,000 0.02 0.025 300 16,000 10 12.5 0.02 0.05 600 20,000 0.01 0.02 200 14,000 0.5 2 2 0.25 0.4 2,800 40,000 0.25 0.4 2,000 30,000 3 3 0.25 0.4 2,800 40,000 0.25 0.4 2,000 30,000 4 4 0.2 0.4 2,400 40,000 0.2 0.4 1,600 30,000 5 5 0.16 0.3 2,000 35,000 0.12 0.25 1,400 27,000 6 6 0.14 0.3 1,600 30,000 0.1 0.25 1,000 25,000 加工材料 Work Material 铜合金 Copper 钨铜 Copper Tungsten (W70% - Cu30%) （R）球头半径 Radius 颈长 Under Neck Length L（颈长）/ D（外径） L/D 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed 切深量 Depth of Cut 进给速度 Feed 主轴转速 Spindle Speed ap mm ae mm mm/min min-1 ap mm ae mm mm/min min-1 0.5 8 8 0.12 0.2 1,000 25,000 0.06 0.1 500 18,000 10 10 0.08 0.15 800 20,000 0.03 0.05 300 16,000 12 12 0.06 0.1 600 16,000 0.015 0.04 200 12,000 14 14 0.04 0.08 500 14,000 0.01 0.04 160 10,000 16 16 0.02 0.06 400 12,000 0.005 0.03 120 8,000 0.75 4 2.7 0.3 0.6 2,800 35,000 0.3 0.6 2,200 30,000 6 4 0.3 0.6 2,400 30,000 0.3 0.6 1,800 25,000 8 5.3 0.25 0.5 1,800 25,000 0.2 0.4 1,200 20,000 10 6.7 0.2 0.4 1,400 20,000 0.15 0.3 800 16,000 12 8 0.15 0.3 1,000 16,000 0.1 0.2 500 12,000 14 9.3 0.12 0.2 800 14,000 0.08 0.1 350 10,000 16 10.7 0.1 0.15 650 12,000 0.05 0.08 280 9,000 18 12 0.08 0.12 500 10,000 0.02 0.06 200 8,000 1 3 1.5 0.45 0.8 4,000 30,000 0.45 0.8 2,400 25,000 4 2 0.45 0.8 4,000 30,000 0.45 0.8 2,400 22,000 6 3 0.45 0.8 3,000 27,000 0.45 0.8 1,800 20,000 8 4 0.4 0.8 2,400 25,000 0.4 0.8 1,600 18,000 10 5 0.3 0.6 2,000 22,000 0.25 0.5 1,400 16,000 12 6 0.3 0.6 1,400 16,000 0.25 0.5 900 12,000 14 7 0.25 0.6 1,200 14,000 0.2 0.5 700 10,000 16 8 0.25 0.5 1,000 12,000 0.12 0.25 500 9,000 20 10 0.15 0.3 800 10,000 0.06 0.1 350 8,000 25 12.5 0.08 0.15 600 8,000 0.03 0.05 200 6,000 1.5 6 2 0.7 1.5 3,400 20,000 0.6 1.2 2,400 16,000 8 2.7 0.7 1.5 3,400 20,000 0.6 1.2 2,400 16,000 10 3.3 0.7 1.5 3,400 20,000 0.6 1.2 2,400 16,000 12 4 0.6 1.2 3,400 20,000 0.6 1 2,400 16,000 15 5 0.6 1 3,000 18,000 0.5 0.8 2,000 14,000 20 6.7 0.5 0.8 2,400 16,000 0.4 0.6 1,400 12,000 25 8.3 0.4 0.6 1,800 12,000 0.2 0.3 900 10,000 30 10 0.2 0.4 1,200 8,000 0.08 0.15 500 6,000 2 10 2.5 1 1.6 4,000 16,000 0.8 1.6 2,800 12,000 12 3 1 1.6 3,600 16,000 0.8 1.6 2,800 12,000 15 3.8 0.8 1.6 3,400 16,000 0.8 1.6 2,400 12,000 20 5 0.8 1.6 3,000 14,000 0.8 1.6 2,000 10,000 25 6.3 0.6 1.2 3,000 14,000 0.5 1 2,000 10,000 30 7.5 0.5 1 2,400 12,000 0.3 0.5 1,200 7,000 40 10 0.4 0.8 1,200 8,000 0.15 0.3 500 5,000 3 20 3.3 1 2 3,600 12,000 1 2 2,400 9,000 25 4.2 1 1.8 3,300 11,000 0.8 1.2 2,100 8,000 30 5 0.8 1.6 3,000 10,000 0.4 0.8 1,800 7,000 40 6.7 0.6 1.2 2,400 8,000 0.3 0.6 1,250 5,500 50 8.3 0.5 1 1,800 6,000 0.25 0.5 800 4,000 备 注 Notes ※1 本切削参数仅供参考。请根据实际的加工形状和所使用的机床等调整切削参数。 ※2 切深量的ap表示轴向切深量，ae表示步距量。 ※3 发生振刀时，请以相同的比率降低主轴转速和进给速度。 此外，主轴转速过低时，也以相同的比率降低。 ※4 建议使用油冷冷却方式。 ※ 1 These recommended cutting conditions indicate just reference. It should be adjusted according to milling shape and machine type. ※2 Depth of Cut : ap=Axial Depth of Cut / ae=Radial Depth of Cut. ※3 Reduce both spindle speed and feed at same rate for chattering and also for insu cient spindle speed of a machine. ※4 Water-insoluble fluid is recommended. 铜电极加工 Copper Electrode Milling 铜电极加工 Copper Electrode Milling O 树脂 Resin ○ O树脂 Resin ○ N 铝合金 Aluminium Alloy ○ N铝合金 Aluminium Alloy ○ N ◎ 铜合金 Copper 钨铜 Copper Tungsten N ◎ 铜合金 Copper 钨铜 Copper Tungsten 涂层Coating 长颈Long Neck Ball Ball 涂层Coating 长颈Long Neck 球 头 球头
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