切削参数参考表 Recommended Milling Conditions MHRH430R Regular Line MUGEN COATING PREMIUM MHRH430R 加工材料 Work Material 调质钢 Prehardened Steels HPM・NAK （～42HRC） 高硬度钢 Hardened Steels HPM38・STAVAX・SKD61 （～55HRC） 高硬度钢 Hardened Steels SKD11・PD613 （～62HRC） 高速钢 High Speed Steels SKH （～65HRC） 外径Dia. 角半径 Corner Radius 颈长 Under Neck Length 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut 主轴转速 Spindle Speed 进给速度 Feed 切深量 Depth of Cut min-1 mm/min ap mm ae mm min-1 mm/min ap mm ae mm min-1 mm/min ap mm ae mm min-1 mm/min ap mm ae mm 3 0.05 4 18,000 2,800 0.18 1 15,000 2,300 0.1 0.8 13,000 2,000 0.07 0.7 10,000 1,400 0.05 0.6 6 16,000 2,500 0.17 1 13,000 2,100 0.1 0.8 11,000 1,800 0.07 0.7 9,000 1,300 0.05 0.6 8 14,000 2,200 0.16 1 11,000 1,800 0.1 0.8 9,500 1,500 0.07 0.7 7,500 1,100 0.05 0.6 10 13,800 2,100 0.16 1 11,000 1,700 0.09 0.8 9,500 1,400 0.06 0.7 7,500 1,000 0.04 0.6 12 13,500 2,000 0.16 1 11,000 1,600 0.08 0.8 9,500 1,400 0.06 0.7 7,500 1,000 0.04 0.6 14 12,800 1,900 0.15 1 10,000 1,500 0.07 0.8 9,000 1,300 0.05 0.7 7,200 940 0.03 0.6 16 12,000 1,800 0.14 1 10,000 1,500 0.07 0.8 8,500 1,300 0.05 0.7 7,000 900 0.03 0.6 20 10,000 1,400 0.12 1 8,000 1,100 0.05 0.8 7,000 950 0.04 0.7 5,500 700 0.02 0.6 0.1 0.2 0.3 0.5 4 18,000 2,800 0.18 1 15,000 2,300 0.1 0.8 13,000 2,000 0.07 0.7 10,000 1,400 0.05 0.6 6 16,000 2,500 0.17 1 13,000 2,100 0.1 0.8 11,000 1,800 0.07 0.7 9,000 1,300 0.05 0.6 8 14,000 2,200 0.16 1 11,000 1,800 0.1 0.8 9,500 1,500 0.07 0.7 7,500 1,100 0.05 0.6 10 13,800 2,100 0.16 1 11,000 1,700 0.09 0.8 9,500 1,400 0.06 0.7 7,500 1,000 0.04 0.6 12 13,500 2,000 0.16 1 11,000 1,600 0.08 0.8 9,500 1,400 0.06 0.7 7,500 1,000 0.04 0.6 14 12,800 1,900 0.15 1 10,000 1,500 0.07 0.8 9,000 1,300 0.05 0.7 7,200 940 0.03 0.6 16 12,000 1,800 0.14 1 10,000 1,500 0.07 0.8 8,500 1,300 0.05 0.7 7,000 900 0.03 0.6 20 10,000 1,400 0.12 1 8,000 1,100 0.05 0.8 7,000 950 0.04 0.7 5,500 700 0.02 0.6 25 9,000 1,200 0.08 1 7,500 1,000 0.04 0.8 6,500 850 0.02 0.7 5,000 600 0.01 0.6 30 8,000 800 0.06 1 6,500 650 0.03 0.8 5,500 550 0.02 0.7 4,500 400 0.007 0.6 1 6 16,000 2,500 0.17 1 13,000 2,100 0.1 0.8 11,000 1,800 0.07 0.7 9,000 1,300 0.05 0.6 8 14,000 2,200 0.16 1 11,000 1,800 0.1 0.8 9,500 1,500 0.07 0.7 7,500 1,100 0.05 0.6 10 13,800 2,100 0.16 1 11,000 1,700 0.09 0.8 9,500 1,400 0.06 0.7 7,500 1,000 0.04 0.6 12 13,500 2,000 0.16 1 11,000 1,600 0.08 0.8 9,500 1,400 0.06 0.7 7,500 1,000 0.04 0.6 14 12,800 1,900 0.15 1 10,000 1,500 0.07 0.8 9,000 1,300 0.05 0.7 7,200 940 0.03 0.6 16 12,000 1,800 0.14 1 10,000 1,500 0.07 0.8 8,500 1,300 0.05 0.7 7,000 900 0.03 0.6 20 10,000 1,400 0.12 1 8,000 1,100 0.05 0.8 7,000 950 0.04 0.7 5,500 700 0.02 0.6 25 9,000 1,200 0.08 1 7,500 1,000 0.04 0.8 6,500 850 0.02 0.7 5,000 600 0.01 0.6 30 8,000 800 0.06 1 6,500 650 0.03 0.8 5,500 550 0.02 0.7 4,500 400 0.007 0.6 4 0.05 8 12,000 2,600 0.25 1.4 10,000 2,100 0.15 1.2 8,500 1,800 0.08 1 7,000 1,300 0.06 0.8 12 12,000 2,600 0.25 1.4 10,000 2,100 0.15 1.2 8,500 1,800 0.08 1 7,000 1,300 0.06 0.8 16 10,000 2,200 0.17 1.4 8,000 1,800 0.1 1.2 7,000 1,500 0.06 1 5,500 1,100 0.05 0.8 20 9,000 1,900 0.15 1.4 7,200 1,500 0.09 1.2 6,300 1,300 0.06 1 5,000 950 0.04 0.8 24 8,000 1,600 0.14 1.4 6,500 1,300 0.08 1.2 5,500 1,100 0.05 1 4,500 750 0.03 0.8 28 7,200 1,400 0.11 1.4 6,000 1,200 0.05 1.2 5,000 1,000 0.03 1 4,000 700 0.02 0.8 32 6,500 1,300 0.08 1.4 5,500 1,100 0.04 1.2 4,500 950 0.02 1 3,500 650 0.01 0.8 0.1 0.2 0.3 0.5 1 8 12,000 2,600 0.25 1.4 10,000 2,100 0.15 1.2 8,500 1,800 0.08 1 7,000 1,300 0.06 0.8 10 12,000 2,600 0.25 1.4 10,000 2,100 0.15 1.2 8,500 1,800 0.08 1 7,000 1,300 0.06 0.8 12 12,000 2,600 0.25 1.4 10,000 2,100 0.15 1.2 8,500 1,800 0.08 1 7,000 1,300 0.06 0.8 16 10,000 2,200 0.17 1.4 8,000 1,800 0.1 1.2 7,000 1,500 0.06 1 5,500 1,100 0.05 0.8 20 9,000 1,900 0.15 1.4 7,200 1,500 0.09 1.2 6,300 1,300 0.06 1 5,000 950 0.04 0.8 24 8,000 1,600 0.14 1.4 6,500 1,300 0.08 1.2 5,500 1,100 0.05 1 4,500 750 0.03 0.8 28 7,200 1,400 0.11 1.4 6,000 1,200 0.05 1.2 5,000 1,000 0.03 1 4,000 700 0.02 0.8 32 6,500 1,300 0.08 1.4 5,500 1,100 0.04 1.2 4,500 950 0.02 1 3,500 650 0.01 0.8 40 5,500 1,000 0.05 1.4 4,600 830 0.025 1.2 3,600 640 0.01 1 2,400 420 0.005 0.8 5 0.1 0.2 0.3 0.5 1 10 9,800 2,500 0.3 2.2 8,500 2,100 0.18 2 7,400 1,800 0.08 1.6 6,000 1,400 0.06 1.2 15 9,500 2,400 0.25 2.2 8,000 2,000 0.15 2 7,000 1,700 0.08 1.6 5,500 1,200 0.06 1.2 20 8,000 2,000 0.18 2.2 6,500 1,600 0.1 2 5,500 1,400 0.07 1.6 4,500 1,000 0.05 1.2 30 6,400 1,600 0.14 2.2 5,300 1,300 0.07 2 4,500 1,100 0.03 1.6 3,800 850 0.02 1.2 40 5,000 1,200 0.09 2.2 4,000 1,000 0.05 2 3,500 850 0.02 1.6 3,000 600 0.01 1.2 6 0.05 0.1 0.2 0.3 0.5 1 12 8,000 2,500 0.35 2.7 6,500 2,100 0.18 2.5 5,500 1,800 0.08 2 4,500 1,300 0.06 1.5 15 7,700 2,400 0.32 2.7 6,000 1,900 0.18 2.5 5,000 1,600 0.08 2 4,000 1,200 0.06 1.5 18 7,000 2,200 0.3 2.7 5,500 1,800 0.18 2.5 4,500 1,500 0.08 2 3,500 1,100 0.06 1.5 24 6,000 1,800 0.2 2.7 5,000 1,500 0.15 2.5 4,000 1,300 0.07 2 3,000 900 0.05 1.5 30 5,300 1,600 0.16 2.7 4,300 1,300 0.13 2.5 3,600 1,080 0.06 2 2,700 870 0.04 1.5 40 4,300 1,300 0.12 2.7 3,200 960 0.08 2.5 2,700 800 0.04 2 2,300 700 0.03 1.5 48 3,000 900 0.1 2.7 2,500 750 0.05 2.5 2,000 650 0.03 2 2,000 450 0.02 1.5 备 注 Notes ※1 请根据实际的加工形状和所使用的机床等调整切削参数。 ※2 切深量的ap表示轴向切深量，ae表示径向切深量。 ※3 切削高硬度钢时，建议使用油雾冷却方式。 ※4 轴向进刀建议采用螺旋进刀及倾斜进刀方式。 ※5 L（颈长）/D（外径）超过8倍时，立面附近的进给速度须调整至50%以下，切深量：ae调整至30%以下。 ※6 沟槽切削时建议参考切削参数表，切深量ap及进给速度设定为50%以下，并采用来回切削加工方式。 ※7 发生振刀时，请以相同的比率降低主轴转速和进给速度。此外，主轴转速过低时，也以相同的比率降低。 ※1 Adjust milling conditions according to milling shape and machine type. ※2 ap : Axial Depth of Cut, ae : Radial Depth of Cut. ※3 Recommend to use oil mist coolant for machining hardened steels. ※4 Recommend to apply helical or ramping for approaching into axial direction. ※5 Adjust feed rate 50% lower and cutting depth (ae) 30% lower for milling deep wall area when L/D exceeds 8 for stable milling. ※6 For slotting, recommend reciprocating milling by adjusting feed & ap in below 50% of recommended milling condition. ※7 Reduce both spindle speed and feed at same rate for chattering and also for insu cient spindle speed of a machine. F-040 F-041 增加规格 常规系列 无限白金涂层 长颈造型 MUGEN PREMIUM Long Neck Type Regular Line 常规系列 无限白金涂层 长颈造型 MUGEN PREMIUM Long Neck Type Regular Line S 耐 钛热 合合 金金 Titanium Alloy Heat Resistant Alloy ○ S 钛耐 合热 金合金 Titanium Alloy Heat Resistant Alloy○ M 不锈钢 Stainless Steel ○ M不锈钢 Stainless Steel ○ H 高硬度钢 Hardened Steel 〜65 HRC ○ H 高硬度钢 Hardened Steel 〜65 HRC ○ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜60 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ H 高硬度钢 Hardened Steel 〜52 HRC ◎ 调质钢 P Prehardened Steel ◎ 调质钢 P Prehardened Steel ◎ Corner Radius 涂层Coating 长颈Long Neck Corner Radius 涂层Coating 长颈Long Neck 圆 鼻 圆鼻
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