K-006 K-007 ■CBN铣刀 CBN End Mill CBN(Cubic Boron Nitride /立方氮化硼)烧结体,硬度仅次于钻石,约为硬质合金的3倍,是具有更 高耐热性、热传导性的刀具材料。但是,同时也有强度和韧性低,易崩刃的缺点。在刀具刃尖阻力较大的粗 加工中,容易出现崩刃的情况,所以CBN刀具不适合用于粗加工。但在切削阻力小的精加工中,由于CBN 优异的硬度和耐热性,可降低刀具磨损,持久的刀具使用寿命,尤其适用于高硬度材料的加工。 CBN(Cubic Boron Nitride) sintered alloy is 3 times harder than Tungsten carbide, second hardest material next to diamond, Moreover strong heat-resistant and high thermal conductivity. However less tough characteristic of CBN often causes chipping of tool edge easily. Accordingly, CBN is recommended for finishing of hard materials with less cutting load on the tool edge, which guarantees extra long tool life. ■PCD铣刀 PCD End Mill PCD是使用微小人造钻石颗粒和结合材料(Co 等)的粉末,通过超高压、高温烧结成的钻石,也称为多晶 钻石。与单晶钻石一样,硬度高、耐磨性优异。但因不耐热而用途受限。主要运用于脆性材料的加工中。 PCD consists micron-size artificial diamond powders sintered with binding materials such as Co and etc. at high pressure and temperature. PCD is as hard as Monocrystalline Diamond featuring strong wear-resistance. However the use is limited as being fragile against heat. It is mostly used for the machining of brittle materials. ■ 硬质合金铣刀 Cemented Carbide End Mill 硬质合金铣刀是指以WC(碳化钨)为主要成份,与Co(钴)等粉末原料经高温烧结的硬质合金作为刀具 材料制作的铣刀。与高速钢相比,是具有硬度更高、耐磨性更好的高品质刀具。可适用于从粗加工到精加工 的广泛用途。 Cemented Carbide End Mill is made by WC (Tungsten carbide) -based sintered metal composed with power materials of Co (Cobalt) and etc. Its hardness higher than HSS (High speed steel) takes advantage on wear-resistance. It is widely used for the machining of various materials from Roughing to Finishing. ■ 单晶钻石铣刀 Monocrystalline Diamond End Mill 用地球上最硬物质的钻石作为刀具材料的铣刀。与PCD 不同,里面并无结合材料,刀刃由1个钻石结晶制 成。切削刀刃的刃部非常锋利,可用于切削阻力低的加工,但因工件材料的差异,磨损情况存在很大差别, 使其在切削刀具的使用范围受限。主要运用于脆性材料和部分非铁金属材料的加工。 Monocrystalline Diamond End Mill by the hardest material on earth is made by a single crystal on flute unlike PCD consisting various binding materials. Its perfect sharp edge allows milling stress at minimum, while its application range may be limited due to behavior gap of flute wearing against material types. It is mostly used for the machining of brittle materials and nonferrous metals. NS TOOL 刀具材料的介绍 NS TOOL tool material introduction Hardness High Diamond Hardness Hardness Hardness Hardness Low CBN Cemented Carbide HSS High Low Toughness 高 高 CBN烧结体 硬质合金 高速钢 钻石 (硬度:Hv8,000~10,000) (硬度:Hv4,300~4,700) (硬度:Hv1,300~1,800) (硬度:Hv800~900) 低 强度、韧性 低 NS TOOL的特点 Features of NS TOOL 日进工具自主研发的涂层 NS TOOL original coating 刀具材料 Tool material 无限白金Plus涂层 MUGEN COATING PREMIUM Plus 可切削加工至70HRC高硬度钢材的“无限白金Plus涂层”是采用三层构造的涂层,分别由耐氧化涂膜 层、硬质涂膜层(超微细结晶结构)、高粘合涂膜层(微细结晶结构)组成,可发挥良好的刀具寿命。 MUGEN COATING PREMIUM Plus realizes machining on high hardened steels up to 70HRC. Three layers, oxidation resistant layer, hard coating layer (ultra micro crystal structure), and high adhesion coating layer (micro crystal structure), support excellent tool life. 无限白金涂层 MUGEN COATING PREMIUM 对高硬度钢材进行直接切削加工时,无限白金涂层可大幅提高刀具的使用寿命。适用于~65HRC的高 硬度钢材加工。 MUGEN COATING PREMIUM supports the tool life when directly milling on high hardened steels. Suitable for machining on high hardened materials to 65HRC. 无限涂层 MUGEN COATING “无限涂层”是以TiAIN(氮化铝钛)为基底的涂层,加工高硬度钢材、调质钢、生材、铜等各种加工 材料时,也具有很强的耐磨损性和润滑性。 MUGEN COATING is a TiAIN (titanium aluminide) based coating, but it also has strong wear resistance and lubricity against hardened steel, heat-treated steel, raw materials, and copper. DLC涂层 DLC COATING DLC(类钻石碳)涂层是具有类似钻石性质的碳素涂膜,兼具钻石和石墨特性的非晶格结构的涂层。硬 度高,摩擦系数低,涂膜的表面粗糙度Ra0.02μm,非常光滑。而且耐熔敷性能优异,加工铝合金时可 保持优良的精加工表面。 DLC (diamond-like carbon) COATING is a carbon film with diamond-like properties and is an amorphous (non-crystalline) structure coating that has both diamond and graphite. The hardness is high, the coefficient of friction is low, and the surface roughness of the film is Ra 0.02 μm, which is extremely smooth. In addition, it has excellent welding resistance, so it is possible to maintain a good finished surface by processing aluminium alloys. 钻石涂层 DIAMOND COATING 不含结合剂和杂质的高纯度钻石,具有优异的耐磨损性,采用高粘合性的结合技术,可实现极高的稳定 性。 High stability is achieved by excellent wear resistance and high adhesion technology made of high-purity diamond that does not contain binders and impurities. 无限微细涂层 MUGEN MICRO COATING 作为日进工具擅长的外径0.1mm以下极小径规格专用涂层而开发,以TiAIN(氮化铝钛)为基底的涂 层。 This is a TiAIN (titanium aluminide) -based coating developed as a special coating for ultra-small diameter sizes with an outer diameter of 0.1 mm or less, which NS TOOL specializes in. Features of NS TOOL Features of NS TOOL NS TOOL 的特点 NS TOOL 的特点 硬度
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