Product

PCD Core Line

Product

PCD Core Line

Achieves nano-level surface roughess like a mirror surface by milling

Achieves nano-level surface roughess like a mirror surface by milling

What is PCD end mill?

This is an end mill that uses PCD (polycrystalline diamond) as the tool material. Like monocrystalline diamond, it has high hardness and excellent wear resistance, but it is vulnerable to heat and has limited applications. With the aim of obtaining nano-level finishing grades, we have developed many technical elements such as special cutting edge shapes, production methods, and know-how for processing. We achieve a higher grade of finished surface quality by milling.


Lineup

Square End Mill


Ball End Mill


Corner radius End Mill

Square End Mill

Ball End Mill

Corner radius End Mill

y

Leaflet

PCD End Mill Series Vol.4

Download

PCD Ball End Mill
PCDRBLineup Expansion

Download

PCD End Mill Series Vol.4

Download

PCD End Mill Series Vol.3Lineup Expansion

Download

PCD Trial Kit

For first-time users of PCD end mills

PCD end mills achieve outstanding surface quality by taking advantage of their long tool life in the finishing process of high-hardened steel and cemented carbide, but it is also true that the machine tools used and the environmental conditions such as temperature and vibration are very severe. Therefore, we would like to introduce the "PCD Trial Kit" that can actually test the processing of high-hardened steel aiming for "polishing-free" using the PCD ball end mill "PCDRB". The measurement of processing results by our engineers is also included in the set, and we will back up according to the results of each customer.



Measurement details

We analyze and report on the tools and workpieces after machining from the following perspectives.


Tool observation

  • Tool wear
  • Tool runout
  • Chip adhesion
  • Work condition

  • Surface roughness
  • Dimensional accuracy
  • Effects of temperature changes on machines
  • Tool runout
  • Machine vibration
  • Setup accuracy



  • Download NC data

    Download the NC program for the PCD trial kit from the link below.
    *To download, there should have a download code that comes with the trial kit.


    Download